I would suggest a slightly modified approach.

Test and repair as needed until tight.  Flush and then retest.

You really need to flush and retest due to the leaks that might be uncovered 
after proper flushing.  I agree with Scott on cost.  Given the total cost in 
the end, it might be wiser for the owner to spend the money on replacing the 
system.

John August Denhardt, P.E., FSFPE
Strickland Fire Protection Incorporated
5113 Berwyn Road
College Park, Maryland 20740
Office Telephone Number:  301-474-1136
Mobile Telephone Number:  301-343-1457
FIRE SPRINKLERS SAVE LIVES - Can you live without them?


-----Original Message-----
From: sprinklerforum-boun...@lists.firesprinkler.org 
[mailto:sprinklerforum-boun...@lists.firesprinkler.org] On Behalf Of John 
O'Connor
Sent: Wednesday, November 20, 2013 11:03 AM
To: sprinklerforum@lists.firesprinkler.org
Subject: RE: resurrecting an old system

Mike,
I would respectfully urge flushing prior to full 200# test, simply because
this system contains mud and other debris, that could, still in place, allow
pinhole leaks to remain undetected.  Flush to eliminate debris that could be
allowing a successful pressure test.  Once flushed, the system may still
show leaks resulting from the debris removal internally.
John

-----Original Message-----
From: sprinklerforum-boun...@lists.firesprinkler.org
[mailto:sprinklerforum-boun...@lists.firesprinkler.org] On Behalf Of Mike
Hill
Sent: Wednesday, November 20, 2013 9:58 AM
To: sprinklerforum@lists.firesprinkler.org
Subject: RE: resurrecting an old system

You are on the right track. Test and repair as needed, then flush.

I had a similar situation in an aircraft hangar about 15 years ago. System
froze and there were lots of issues. The occupant's first indication of a
problem was falling debris, broken fittings.
We went in and fixed the obvious issues. We then put air on the system and
found several large leaks. 
Put air on it again and still had leaks but the pressure drop took much
longer, so we felt confident to put water on the system (street pressure).
Found several small leaks and repaired them. When system held street
pressure, we pumped it up gradually to 200 psi.
I think the whole process took 3 days. If I remember correctly, we also
separated the system into smaller sections before we started testing, so as
to help us locate leaks.

I would try to salvage as much of the existing system as possible, if only
to help the owner save some money. Why discard the system because of what
you think might be wrong.
Find out what is actually wrong. System may be easily and confidently
repaired or you may find enough issues or concerns spread out through the
entire building to warrant total replacement.
By proving this one way or the other you will be helping out the new owner.

Mike Hill

-----Original Message-----
From: sprinklerforum-boun...@lists.firesprinkler.org
[mailto:sprinklerforum-boun...@lists.firesprinkler.org] On Behalf Of Todd -
Work
Sent: Wednesday, November 20, 2013 8:02 AM
To: sprinklerforum@lists.firesprinkler.org
Subject: resurrecting an old system

I am working with a company that bought a building where the sprinkler
system had been turned off about 10 years ago. The fire department is
requiring that a system be turned on. The existing system was fed from a
pump taking suction from a pond (disconnected and removed). There has been
some cracking and splitting of fittings at low points and some heads have
popped. 

The first step was to have a contractor come in and made a detailed visual
inspection of the system, including internal. That showed that all of the
pipe up high appears to be in good shape and could possibly be re-used.
However, there was some mud (not scale) that had collected in some of the
mains.

My thought was that the next step would be to fix or cap off the broken
areas and do an air test to see what the integrity of the system really is,
then flush the system if all looks good. However, would you want to flush
out the mains before you do an air test? If there is a problem with the
mains in the area covered by the mud, would the air test not show it? On the
other side, flushing would create a problem since there is no public water
supply. We would probably have to get a fire department pumper involved.
Also, you could have an issue if the water finds a leak and water starts
spraying down on equipment

Thoughts? Flush or air test first?

Todd G Williams, PE
Fire Protection Design/Consulting
Stonington, CT
www.fpdc.com
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