Travis, 

Testing one pump at a time might be an adequate test of the net pump 
pressure/flow and discharge side, but it wouldn't reflect operational 
conditions at the suction side of the system. 

bv 

----- Original Message -----

From: "Travis Mack" <[email protected]> 
To: [email protected] 
Sent: Thursday, March 26, 2015 12:25:05 PM 
Subject: Large pumping capacity 

I am working on a project where there is a fairly large demand. The EOR 
has determined there are to be (3) 3000 gpm pumps. These are all 
installed parallel. One of the pumps is to be a backup pump. The design 
has not been finalized, but the system demand (overhead sprinklers and 
grate foam nozzles) is somewhere around 6000 gpm. That is why we have 
two 3000 gpm pumps in parallel to create a 6000 gpm pumping capacity. 
There were some errors in the EOR pump room design that led to a few 
other questions. We are getting conflicting information from the EOR 
and the pump guys. The arrangement is that the pumps share a common 
suction header and a common discharge header. 

Per NFPA 20, a 3000 gpm pump needs a 12" discharge. The EOR showed 10" 
discharge piping and equipment, so this is what flagged some questions 
with the pump room design. The questions are now: 

1 - Should the test header be sized to accommodate a 6000 gpm pump, or a 
3000 gpm pump? The pump guy says that the common discharge header must 
be sized for the combined pumping capacity. The EOR states that it is 
only based on 1 pump flowing. I seem to agree with the pump guy, in 
that you need to test with both pumps flowing so you can test your water 
supply as well to show you can get the full 150% flow from the water 
supply. It is easy to size the piping so that the recommended 
velocities in NFPA 20 are not exceeded. It is just a question as to 
what is the basis. 

2 - Should the common discharge header that the pumps tie in to be sized 
based on 3000 gpm pump or 6000 gpm pump? I believe that the common 
piping (after the pump discharge valve) only needs to be sized based on 
hydraulic calculations. 

3 - These are diesel pumps. The individual relief valves are tied into 
a common discharge header. How should this be sized? Based on 3000 or 
6000 gpm pumps? 

We are awaiting input from the authority having jurisdiction as well on 
this topic. The biggest issue is the pump test header and relief valve 
discharge piping. There are more issues of now trying to fit 12" 
valves/pipe/fittings on the discharge side of a pump in a room that was 
tight to begin with and was designed for 10" discharge equipment. 

Part of the issue is that NFPA 20 only goes to 5000 gpm tables for 
sizing pump room piping/equipment. The EOR is stating that the NICET 
tech is to correct anything in the pump room and provide it per NFPA 
20. However, since we have a 6000 gpm total capacity, it is not 
possible to size things based on the summary table in NFPA 20 if it is 
to be based on 6000 gpm. 

I am just interested as to the thoughts of the guys on this forum. 

-- 
Travis Mack, SET 
MFP Design, LLC 
2508 E Lodgepole Drive 
Gilbert, AZ 85298 
480-505-9271 
fax: 866-430-6107 
email:[email protected] 

http://www.mfpdesign.com 
https://www.facebook.com/pages/MFP-Design-LLC/92218417692 
Send large files to us via: https://www.hightail.com/u/MFPDesign 

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