At 07:04 PM 8/17/03 +0100, you wrote: >Royce reported that the top and bottom plates of his T boiler bulged. This is >perfectly normal - just bash them back into shape and re-test. >Mike (been there, done that - just like Harry?)
Umm . . . no, not yet, but I expect I'll see any number of curious things should I live long enough. Admittedly I build my ga1 boilers with a bit thicker material than is typical, 16ga heads and Type K (18ga) tubes, and only test to 2X, so bulging even at an over-pressure should be minimal to invisible. I've never mentioned it because it simply wasn't relevant but I did once do a hydro-test on an arch-typical Ga1 boiler, (ie, 2" od x 7", center flue with 16ga heads) and I took it to nearly 200 psi at which point the check valves on my pump failed to hold a seal, but no matter I'd seen what I needed to see. I had set up a DTI on the backhead to measure deflection and deformation and IIRC total deflection at near 200psi was on the order of .015" and deformation, the permanent change in the material, was about .005". Regards, Harry