This conversation makes me wonder -- are their other ways to increase heat transfer 
without the complexity (and possibility for leaks) entailed with cross-tubes? We know 
that most of the heat we generate goes up the stack rather than into the water, so 
anything we can do to grab some of it before it heats up the smokebox would be 
desirable.

The first thing that comes to mind is quills, like a "porcupine" pot-boiler. These 
would be 
similar to cross-tubes in that they would pierce the center flue, so they wouldn't 
provide 
any siphoning, but they would not carry water themselves so should be less prone to 
leaks.

I have also seen chat about "turbulators", stainless steel strips twisted into a 
spiral and 
shoved into the front end of the flue to slow gas outflow (and presumably increase 
heat 
transfer to the flue wall). I think quills, arranged in a spiral or "x" pattern, would 
probably 
function on a similar principle, but since they're directly connected to the flue (and 
extend into the water), one would expect the heat transfer to be much greater.

I'm sure there are many other ways to slow flow and add surface to increase heat 
transfer. For example, "corrugations" inside the flue. Cutting rings of a tube the 
size 
smaller than that flue, then soldering them into the flue at intervals, would add 
somewhat to the surface area as well as producing some turbulence inside the flue. Or 
twisting copper wire into a spiral and soldering it into the flue.

I'm sure their are other ways to accomplish this. As Jim mentioned earlier, there's a 
point beyond which "slowing flow" becomes "blockage", so some experimentation would 
probably be in order. Does anyone else have ideas or experiences in this area?


-vance-

Be careful how you live; it is the only sermon that you preach.
William Ellery Channing

 

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