At 06:24 PM 12/1/03 +0900, Keith wrote:
 >Main reason for us is that you can make
 >ethanol yourself, but not methanol, or not easily anyway - not
 >something a 3rd World villager can do.

        Just a quick note to say that we're committed to working on that part 
of 
the puzzle.

        Over the past decade, there have been some remarkable advances in 
methanol 
synthesis, and we're committed to creating micro models of those reactors 
that will enable folks to covert wood and paper waste directly into 
methanol for use as an automotive fuel.

        One such advance is the liquid process in which the zinc oxide catalyst 
is 
ground into a powder and then made into a slurry with mineral oil. Syngas 
(a mix of H2 and CO) is then bubbled up through the slurry, enjoying a 
conversion rate of around 20% per pass, which is way up from the standard 5%.

        The moment I got really excited about this was when I was reading the 
details on the pilot reactor was used to generate the engineering data used 
to build the first operating facility, and came across the detail that the 
test reactor they used to get those numbers was a six foot length of one 
inch diameter stainless steel pipe.

        Bingo - a micro-methanol reactor!

        Since that work was done, Dr. Mahajan ( of Brookhaven National 
Laboratory 
working on a DOE grant) has come up with what appears to be an even better 
route that uses two catalysts and methanol itself as the working solvent. 
This method not only works at room temperature (on up to about 150C) but at 
a mere 100 psi instead of between 750 and 1,000 psi required by the liquid 
process system.

        And even better, the reactor offers a 96% conversion rate, which means 
that you don't have to recycle the syngas through the reactor, and is 
vastly more tolerant of CO2 in the syngas.

        Another nifty patent to come down the pike involves using a 36 volt arc 
to 
decompose a solution of some organic in water producing syngas. Because of 
the presence of a carbon material, the plasma from the arc generates not a 
mix of H2 and O2, but rather H2 and CO. Whereas the former is explosive, 
the latter is not and can be stored for later conversion to methanol, which 
in turn can be used as an automotive fuel.

        We're looking at trying to make this work with a slurry of saw dust 
instead of the sugar solution mentioned in the patent.

        Anyway, that's what we're up to here in the Washington woods.

Walt
http://www.windward.org/

        

        
                



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