Keith, Thanks for the input. I do have some virgin oil that I could use in a single stage reaction, to get a better idea of what the end product is supposed to look like. Despite people saying that in different ways, I hadn't heard it til now. All I was hearing was that you have to start with the single stage process then graduate to the foolproof process. This just seemed like trying to learn something one way then do it in a completely different way, which doesn't make sense. Sometimes having a thick skull doesn't come in too handy, I guess.
Brian --- In biofuel@yahoogroups.com, Keith Addison <[EMAIL PROTECTED]> wrote: > Hi Brian > > >Kevin, > > > >Thanks for the help. I suspect that overly vigorous agitation is a > >big part of the problem. The top layer of what I have does seem to > >be very slowly clearing, as you predict. > > Try heating it. Not direct heat, use hot water, don't agitate the bd > again, try to keep it as-is in its layers. > > >Rereading the process on the JTF site, I also notice that they say > >that if you get less than 100 cc glycerol, you probably have an > >incomplete reaction. I don't think that I had any more than 60 or > >70 cc, which tells me that this was probably another part of the > >problem. I'm planning to do another test batch this coming weekend, > >and will just process longer no matter what I think of the color or > >clarity of what I have after 15 minutes. Since I am brand new to > >this, I have obviously never seen what the mix is supposed to look > >like after processing. I am trying to make an educated guess based > >on a description, and obviously guessed wrong. > > > >Thanks again for the reply. The only way that I'll figure this out > >is with the help of those who have gone before. > > > >Brian > > > >--- In biofuel@yahoogroups.com, "Kevin Shea" <[EMAIL PROTECTED]> wrote: > > > > > > > liter water in a clean 2 liter bottle, decanted the biodiesel on > >top > > > > of it, then shook. > > > > > > Agitated too vigorously too early in the wash stage is probably > >the problem > > > as this caused emusions. No need to waste your test batch...let > >it stand > > > for a month in a dark place and you should see it (almost > >completely) come > > > back. > > > > > > I did the same thing to my earlier test batches by jetting the > >water into my > > > 5 gal batches with the garden hose and creating foamy stuff..Opps! > > > > > > . > > > -Kevin > > > > > >>Well, my first test batch is done, and the end result is less than > >>spectacular. Wondering if anyone has any ideas. > >> > >>I completed the second stage as instructed. 1/2 of my methoxide in, > >>mix for 5 minutes, heat to 130 F, add the remaining methoxide and > >>mix hot until nice golden amber. > > Not amber, "straw yellow" - some people have questioned that but I > don't agree with them, I've found that to be a good indicator. The > less "reddish" it is the better. > > >>This only took about 10 minutes, > >>and I continued mixing for a total of 15. Since the instructions > >>say it will take one and a half to two hours, I think this may be > >>one place that things went wrong, although the appearance when I > >>finished was just as described. > > You mixed the first stage for two hours, which might have been too > long (especially with the extra heat it got), and the second stage > for 15 minutes, which was almost certainly too short. > > This is what I meant in the other message I've just sent, about > needing to get a "feel" for it, and why this isn't a good place to > start. If you were more experienced you might have had a better idea > of how to translate the mixing instructions for a full-sized batch to > the small scale you're using. Maybe it translates direct, maybe not - > I don't know how fast your drill stirs it, nor what rate of agitation > it gets with that paint stirrer, but, comparatively, neither do you, > and that makes it difficult for you. Starting instead with > single-stage base and virgin oil, you begin with fewer variables and > they're less critical, and it's a logical progression from there. Now > you're facing too many variables and you don't have the experience to > assess them, and you're more likely to make mistakes anyway because > you lack a basis of comparison. > > >>I let the mixture settle in an old 2 liter soda bottle for about 6 > >>hours, and it looked exactly like the pictures on the JTF web site. > > Did you go straight to the wash after six hours? That might not have > been long enough. 12 hours or more is better. > > >>Clear, golden amber layer on top with dark glycerol on the bottom. > >>I called the test batch a great success and went on to wash my new > >>biodiesel, which is where the problem came up. I put about 1/3 > >>liter water in a clean 2 liter bottle, decanted the biodiesel on top > >>of it, then shook. I probably shook a little vigorously, but with > >>the assumption that the foolproof method would leave me with product > >>which could withstand this type of washing. > > I'd have stirred it, not very hard, until it was mixed (homogenous), > then let it settle. In other words, not in a 2 liter bottle, > something with a wider mouth. > > >>What I have now is a > >>cloudy, murky yellow layer of nearly one liter followed by a guhky > >>layer looking most like old soap scum and then a small amount of > >>cloudy water. Since the middle layer looks like soap scum, I am > >>assuming that is exactly what it is. I assume also that the upper > >>layer is biodiesel with water still in it, and may clear > >>eventually. The bottom layer is obviously water with the water > >>soluble leftovers from the biodiesel process. > >> > >>My take on the problem is that either I did not heat and stir long > >>enough in stage two, overheated in stage one or agitated too > >>vigorously in the wash stage. I think it is probably a combination > >>of not enough processing in stage two and overzealous agitation in > >>washing that caused the problem. Any other thoughts? > > If heating separates the water and leaves you with a clear top layer > (perhaps with an interface layer), try reprocessing the top layer, or > some of it, as for virgin oil, single stage, to see if more glycerine > drops out. If so, presume that the 2nd stage wasn't long enough. > > With your next test batch, try following the directions exactly, 1 + > 1 hrs for the first stage, 8+ hrs settling, 2nd stage 1.5-2.5 hours, > settle 12+ hours, then wash. > > Or start at the beginning... > > Either way, best of good luck and keep us posted. > > Best > > Keith > > > > > >>Brian ------------------------ Yahoo! Groups Sponsor --------------------~--> Make a clean sweep of pop-up ads. Yahoo! Companion Toolbar. Now with Pop-Up Blocker. 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