That's pretty cool.  I chipped mine and swapped to a K&N filter.  I 
bought bigger injectors but haven't installed yet - I have the wimpy clutch
and it's already putting out plenty of power.

Have you fiddled with VAG-COM yet?

Well worth the price for tuning the motor.

-Mike

Joe Street wrote:

>So I've collected most of the bits to try adding methanol injection to 
>my Golf TDi.  I've bored a hole in the manifold and added an injection 
>nozzle.  First I've got to insttal a boost gauge to keep an eye on boost 
>pressure, but the nozzle I got has two ports so one of them will serve 
>for a boost gauge.  I also picked up a GM fuel pump which I plan to drop 
>into the windshield washer tank which will be my methanol/water 
>reservoir.  I still have a few parts to pick up.  Some kind of small 
>inline filter. A check valve needs to go in the delivery line to stop 
>the boost air from bubbling back through the tank when the pump is not 
>running, and I need an adjustable pressure switch to sense boost 
>pressure at the point I wish for the methanol to come on. This switch 
>will be series connected with a floor mounted push switch which will sit 
>under the accelerator pedal and an arming switch on the dash to disable 
>the whole system when desired, like when the washer tank runs low.  
>Sweet that the car has a low level indication light for washer fluid.  I 
>am even considering having a second pressure switch set for a higher 
>boost pressure which could short out some diodes in the circuit that 
>normally would lower the voltage applied to the pump motor.  Then when 
>the higher boost level is reached the pump would speed up and deliver a 
>suitably higher methanol flow to the intake manifold.  I have a needle 
>valve for the delivery line and I plan to adjust it and the pump 
>voltage(s) by trial and error. Normally the methanol will not come on, 
>and the car will be just as always, but when I need to pass or 
>accelerate quickly it will be available if I push the pedal all the 
>way.  This way also methanol can not come on when I don't want it in 
>between shifts for example or when RPM's are too low and there is 
>insufficient boost to warrant more fuel.  I'm not sure how the ECU is 
>going to react to all this.  For sure the intake air is going to be very 
>cold after vaporizing a bunch of methanol and this is all downstream of 
>the air flow sensor so the ECU doesn't know about it, but then on the 
>other hand if the air densifies then the compressor should unload and 
>just make up the slack so the airflow sensor should still sense more 
>flow right? Right?
>I hope to get rolling with it in the next few days so I'll keep you 
>posted on what I learn.(pun)  Sure will be sweet to be using some of the 
>waste stream from the BD process finally! :)
>
>Joe
>
>
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>  
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