On 1/6/12 11:39 AM, John Ackermann N8UR wrote:
I am looking for a readily available (from Home Depot or other local
source) insulating material to use in a chassis that's housing a
sensitive OCXO. My goal is just to slow down any external thermal
transients so the oven loop has time to react gracefully.

I'm thinking of something in sheet form that I could glue to the inside
bottom and side of the metal chassis. The trimmed sheet sizes will each
probably end up being around 4 x 8 inches. I have enough clearance for a
thickness of a half inch or so. I'd like to avoid a bat material as that
would be hard to mount neatly.

Long lifetime (ie, not getting all crumbly after a few years) is
important as I don't expect this oscillator to get cold until I do.

Any suggestions of a material to look for?


There are a variety of foams available. Expanded Polystyrene (EPS) foam (styrofoam) is one,and readily available, but typically fairly low density (sort of like big cottage cheese blobs). Also called "beadboard" (which name is obvious if you've seen degraded styrofoam icechests). It's got tiny passages which let water migrate through, so in commercial insulation, you need impermeable face sheets.

Extruded Polystyrene foam (aka XPS or XEPS) is blue or pink board. It's what's used in construction a lot. It's a higher density (in a kg/liter sense) than EPS with more uniform smaller bubbles. Easily sawed, sanded, etc. (an electric carving knife works great).

Polyisocyanurate and Polyurethane. Polyisocyanurate is the stuff with a foil backing layer.

For the same thickness, the latter foams have a higher R-value (maybe 50% higher).


Lowes has insulfoam R-tech 1"x2'x4' for $3 according to the web (with poly, not foil, face sheets) . That's a expanded polystyrene.

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