Wire Ferrules are the best way to use thin wire in a powerpole

http://www.ferrulesdirect.com/electrical/NonInsFerr2620.htm


On 10/4/2019 5:07 PM, John Ackermann N8UR wrote:
The idea of using a short piece of thicker wire is a good one.  Thanks
for that!

On 10/4/19 3:17 PM, MLewis wrote:
With audio signals, a soldered crimp is one of the worst possible
connections. I wouldn't think it would be different for anything else,
but may go undetected until failure. If you've used the correct size of
crimp and used a proper crimping tool, then you've got the proper
pressure for a solid reliable connection. If you then solder, the heat
expands the crimp lessening the crimp pressure, and when it cools it's
no longer at the correct crimp pressure (often the wire will pull right
out), and with iffy wicking of solder. The worst of both methods
combined in one.

Where the wire is too thin for the crimp I have available, I've cut a
piece of a correct thickness wire/cable, inserted that into the crimp
along with the signal wire/cable, so it's crimped between them. I don't
know if that is the best way of handling that, but it's worked for me.

On 04/10/2019 11:41 AM, John Ackermann. N8UR wrote:
West Mountain is a good source for all things PowerPole, but there are
a bunch of other vendors as well.  And do youself a favor -- spend $30
on the three size 15/30/45 amp crimping tool.  It saves much
aggravation.  But if you're using thin wire, soldering after crimping
is a good precaution.


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