Hello again, Just for the record, after spending another dozen or so hours on 
this problem, I found U216, “Precharge offset adj” to have a low resistance 
from pins 1,5,6 to pin 4, essentially one of the 4 transistors in the CA3096 is 
shorted (11.28 ohms) though not completely.  I found this by scoping the signal 
coming into the input amplifier at pin 10 of U101, “Input Hybrid”, while 
putting the meter into an auto cal loop.  This problem was difficult to track 
down as unlike the other Service Manuals, there are no waveforms available in 
the 3457a manual.  I noticed that during the precharge cycle the waveform was 
taking a large negative dive instead of two relatively equal pulses, one that 
reads the signal and the other during precharge, I assume.  This negative 
voltage from the precharge offset was then not being drained efficiently when 
the leads were open resulting in a negative to zero open voltage displayed on 
the meter compared to the typical ~+2.5V.

So for the record, if you get a “0 Hardware error” followed by a 512 or 560 
(512 + 32 + 16 errors signaled) in reply to the “auxerr?” command, take a look 
in the area of U216 and check the four transistors that are in the CA3096E.

Lastly, as I commented on another site, after reading through the 3457a theory 
of operations, that there are a number factors that need to be calibrated out 
of a meter to ensure accuracy and repeatable measurements.  In this case, 
obviously the input amplifier needs to have a stable offset voltage (zero).  
The precharge offset charges the approximate 10pf of stray capacitance out of 
the input amplifier to keep it from impacting the readings.  In conclusion, it 
takes more than an accurate ADC, gain resistors, etc to make a good meter.  I 
followed a number of threads where people were attempting to make their own 5.5 
digit meter, I played around with some circuits myself, but nowhere did I see 
stray capacitance taken into account.

Thank you for reading.  By the way, there is what looks like a nice 3458a on 
craigslist in the SF Bay area.  Initial price of $2,900 was dropped last night 
to $1,950.  I wish I had some leftover cash from Christmas!

Jerry

On Jan 3, 2016, at 6:26 PM, Jerry Hancock <[email protected]> wrote:

> I’ve been reading the list for a while, never had a reason to post until now.
> 
> I have an HP 3457a, actually two of them, both work great, accurate, stable, 
> etc., except one won’t autocal without an error 512 in auxerr - ohms recharge 
> offset.  I’ve had the meters side by side for hours the past few days and 
> can’t seem to locate the problem.  There is a difference in the Ohms 
> precharge offset in the failing meter.  It looks like a factor mod was 
> performed to lower U216 below +15 by adding resistors to legs 13 and 10.  I 
> know there were service notes sent out by HP in 1992 related to the 512 
> error. the other thing of note is that occasionally when I power on the 
> meter, it will also get a 16 error, which is the offset.  I ran diagnostic 4 
> and calibrated the offset but occasionally the meter will not pass the test 
> no mater how the offset it adjusted.  For those of you not familiar, the 
> diagnostic 4 puts the meter in a loop displaying HI or LO depending on the 
> adjustment until the repair tech (me in this case) adjusts the offset 
> correctly.  At that point the 
 meter displays ‘Passed’.  When the meter fails, usually when cold, the display 
oscillates between HI/LO like the ADC doesn’t have a connection and the input 
is floating.  I tried swapping U101, the input hybrid, between the two units 
without luck. 
> 
> So I am wondering if anyone on the list has run into this problem in the 
> past, and if so, the solution would be appreciated.  
> 
> Thanks.
> 
> By the way, I have a number of voltmeters, can’t seem to get enough, and am 
> pretty good with 3455A repairs having four of them.  My black face 3455A is 
> one of my favorites.  I also have 2 x 3456A, 2 x 3457A, 3 x 3478a, 2 x 3476, 
> a bunch of Keithely (191, 178, 199, 195, 196, etc) and others, mostly older 
> HP units like the 400.  I am currently eyeing a 3458a.  I guess I am a 
> volt-nut at heart.  
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