Lewan told me that the thermocouples from the handheld meter were taped to
the outside of the metal pipe, and then very well insulated.

People may complain, but actually that is a fine way to do it, in my
experience.

In the video, Rossi unwrapped the pipe and showed where the thermocouples
were attached. That is at time 3:28 in the video. As I wrote here:
"The pipe itself averages out the temperature nicely. Many researchers such
as Miles and Takahashi use probes on the outside of metal shells, and
calibrations show that it works well."

The position of the outlet thermocouple bothers me a little. Regarding this,
Mark Iverson wrote:

It is clear in Lewan’s video that the steam input (primary circuit) is on
the SAME end of the heat exchanger as the secondary circuit OUTPUT… so the
Tout thermocouple is within 2 to 3 inches (perhaps less) of the steam (120+C
degrees) input!

For maximum heat transfer you want the maximum delta T, so I would think
that you want the steam input being on the same end as the cooling water
input???"

I suppose they read the heat exchanger manual and it said that's how to set
it up. The proximity of the 120 deg C steam to the outlet thermocouple is a
concern, as I said. I think there is so much more cooling water coming
through this pipe than steam coming into the pipe next to it that this pipe
will be the same temperature as the cooling water. The thermal mass of the
cooling water is much greater than that of the steam, which is why the final
temperature of the two fluids ends up closer to the water than the steam
(around 5 deg C higher than tap water).

I doubt this is a problem, but it would have been much better to check a
sample of cooling water, to be sure this is not a problem. I urged people do
to that, before the test, as I reported here.

Unfortunately, they could not check that because the damned hose attached to
the outlet was 20 m long, leading outside the building. I was chagrined when
I heard that. Upset. Cursing and fuming. It is another reason this test was
lousy, when it could easily have been good. Like the other problems, this
could easily be fixed. Here is how I would do it:

Assume they need to dump the water 20 m away. I can't imagine why, since 10
L/min is not that much water, and you can dump it down a sink, but anyway
let's assume it has to go 20 m.

A single hose is a stupid way to do this because it prevents you from taking
samples near the outlet. This is big problem.

It is also a bad idea because the long hose can get tangled or crimped,
changing the flow rate. You can see someone put a doormat on top of the
hose, for crying out loud. Since they did not record the flow rate on
computer, they might not notice the flow rate changed. Fortunately, Lewan
noted the total cumulative volume of water for the test: 4,554 L, which
comes to 178 g/s, close to the instantaneous readings, so I guess that was
not a  problem.

The simple solution is to cut the hose off at 1 m, and let it flow into a
large bucket. In the bucket you put a utility pump and garden hose. These
pumps cost $80 and they run fine even when the water all drains out and the
pump runs dry. See:

http://www.lowes.com/pd_309016-15649-PPU6_0__?productId=3089853

Rossi just does not want to take the trouble to do this right.

- Jed

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