The antenna is an array of circular patches with a parasitic patch for a bit 
more gain.

The whole array is not one huge phased array but a cluster of smaller groups of 
patches.  

I can have that antenna PCB made for probably $20.  It is just a normal pcb.  
All the chips that have made it possible for you to have a phased array on the 
front bumper of your car can easily make this happen.  

Phase shifting RF in a chip is no longer difficult nor expensive.  There are a 
bunch of them though, so just the sheer number of chips will make it more 
expensive but it is surly to be custom silicon.  

From: Darin Steffl 
Sent: Sunday, November 29, 2020 12:27 PM
To: AnimalFarm Microwave Users Group 
Cc: Chuck McCown 
Subject: Re: [AFMUG] YouTuber dismantles the SpaceX Starlink 'Dishy McFlatface' 
Antenna! [V

Most guesses are upwards of $2,500 to manufacturer. Phased array antennas are 
very expensive and before they put a lot of effort into reducing cost, most 
said minimum $10k for this type of antenna. 



On Sun, Nov 29, 2020, 12:36 PM Chuck McCown via AF <af@af.afmug.com> wrote:

  That antenna array alone is probably costing them $20 and another $20 of 
chips on it.  I am guessing it is north of $100 to make.  

  From: Ken Hohhof 
  Sent: Sunday, November 29, 2020 11:28 AM
  To: 'AnimalFarm Microwave Users Group' 
  Subject: Re: [AFMUG] YouTuber dismantles the SpaceX Starlink 'Dishy 
McFlatface' Antenna! [V

  What do you estimate it would cost them to manufacture in large quantities?  
People are probably assuming it’s a $10 item at some point, but it looks 
expensive to me, even at scale.



  From: AF <af-boun...@af.afmug.com> On Behalf Of Chuck McCown via AF
  Sent: Sunday, November 29, 2020 11:49 AM
  To: AnimalFarm Microwave Users Group <af@af.afmug.com>
  Cc: ch...@go-mtc.com
  Subject: Re: [AFMUG] YouTuber dismantles the SpaceX Starlink 'Dishy 
McFlatface' Antenna! [V



  Clever motor assembly.   Be fun to use that same mechanism for a solar panel. 
 I may have to give that a try.  

  So, it does steer mechanically.  Almost has to to maximize the gain.  



  Looks like roughly 2000 patches.  

  Looks like roughly 500 chips feeding them.  So a 4 patch array fed by a 
T/R-LNA - power amp.  4-6 of those clusters fed into a larger chip that 
probably does the phasing for steering.



  So the antenna is just a whole lot of simple in a very massive scale.  







  From: Jaime Solorza 

  Sent: Sunday, November 29, 2020 8:24 AM

  To: AnimalFarm Microwave Users Group 

  Subject: [AFMUG] YouTuber dismantles the SpaceX Starlink 'Dishy McFlatface' 
Antenna! [V



  https://www.tesmanian.com/blogs/tesmanian-blog/starlink-teardown 


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