I thought patch antennas couldn’t be cheap FR4 and had to be some expensive 
PTFE/fiberglass substrate or something.  Maybe that depends on frequency.

 

From: AF <af-boun...@af.afmug.com> On Behalf Of Chuck McCown via AF
Sent: Sunday, November 29, 2020 2:09 PM
To: Darin Steffl <darin.ste...@mnwifi.com>; AnimalFarm Microwave Users Group 
<af@af.afmug.com>
Cc: ch...@go-mtc.com
Subject: Re: [AFMUG] YouTuber dismantles the SpaceX Starlink 'Dishy McFlatface' 
Antenna! [V

 

The antenna is an array of circular patches with a parasitic patch for a bit 
more gain.

 

The whole array is not one huge phased array but a cluster of smaller groups of 
patches.  

 

I can have that antenna PCB made for probably $20.  It is just a normal pcb.  
All the chips that have made it possible for you to have a phased array on the 
front bumper of your car can easily make this happen.  

 

Phase shifting RF in a chip is no longer difficult nor expensive.  There are a 
bunch of them though, so just the sheer number of chips will make it more 
expensive but it is surly to be custom silicon.  

 

From: Darin Steffl 

Sent: Sunday, November 29, 2020 12:27 PM

To: AnimalFarm Microwave Users Group 

Cc: Chuck McCown 

Subject: Re: [AFMUG] YouTuber dismantles the SpaceX Starlink 'Dishy McFlatface' 
Antenna! [V

 

Most guesses are upwards of $2,500 to manufacturer. Phased array antennas are 
very expensive and before they put a lot of effort into reducing cost, most 
said minimum $10k for this type of antenna. 

 

 

 

On Sun, Nov 29, 2020, 12:36 PM Chuck McCown via AF <af@af.afmug.com 
<mailto:af@af.afmug.com> > wrote:

That antenna array alone is probably costing them $20 and another $20 of chips 
on it.  I am guessing it is north of $100 to make.  

 

From: Ken Hohhof 

Sent: Sunday, November 29, 2020 11:28 AM

To: 'AnimalFarm Microwave Users Group' 

Subject: Re: [AFMUG] YouTuber dismantles the SpaceX Starlink 'Dishy McFlatface' 
Antenna! [V

 

What do you estimate it would cost them to manufacture in large quantities?  
People are probably assuming it’s a $10 item at some point, but it looks 
expensive to me, even at scale.

 

From: AF <af-boun...@af.afmug.com <mailto:af-boun...@af.afmug.com> > On Behalf 
Of Chuck McCown via AF
Sent: Sunday, November 29, 2020 11:49 AM
To: AnimalFarm Microwave Users Group <af@af.afmug.com <mailto:af@af.afmug.com> >
Cc: ch...@go-mtc.com <mailto:ch...@go-mtc.com> 
Subject: Re: [AFMUG] YouTuber dismantles the SpaceX Starlink 'Dishy McFlatface' 
Antenna! [V

 

Clever motor assembly.   Be fun to use that same mechanism for a solar panel.  
I may have to give that a try.  

So, it does steer mechanically.  Almost has to to maximize the gain.  

 

Looks like roughly 2000 patches.  

Looks like roughly 500 chips feeding them.  So a 4 patch array fed by a T/R-LNA 
- power amp.  4-6 of those clusters fed into a larger chip that probably does 
the phasing for steering.

 

So the antenna is just a whole lot of simple in a very massive scale.  

 

 

 

From: Jaime Solorza 

Sent: Sunday, November 29, 2020 8:24 AM

To: AnimalFarm Microwave Users Group 

Subject: [AFMUG] YouTuber dismantles the SpaceX Starlink 'Dishy McFlatface' 
Antenna! [V

 

https://www.tesmanian.com/blogs/tesmanian-blog/starlink-teardown 


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