I got half of the door done today and I simply used the lock blade on a
girber multi-tool and it worked beautifully. I will need to take a steel to
it before I finish but other than that it worked well.
A couple of tips for anybody considering this job
1. The manufacturer inserted small blocks of Styrofoam in the corners of
some of the panels. My guess would be for vibration abatement, you want to
remove these so you will have a square end to work from.
The other thing is there are self tapping fasteners that secure the roller
hinge assembly to the various door panels. You will want to back these off
before you attempt to insert the sheet of insulation. I carved a couple of
pretty nasty grooves in the first Styrofoam sheet before the penny dropped
for me and I decided to back the damn bolts out.
As the cartoon character says Dates all folks.

-----Original Message-----
From: [email protected] [mailto:[EMAIL PROTECTED]
On Behalf Of Bob Kennedy
Sent: Wednesday, December 12, 2007 4:16 PM
To: [email protected]
Subject: Re: [BlindHandyMan] Foam Insulation sheets


strangely enough they are called mini hack saws.  Larry being a Snap-on kind
of guy will have a hack saw that lets you turn the blade 90 degrees and lock
it down again.  The ends on a Snap-on saw are rectangular shaped and you can
turn them 90 degrees at a time on each end until you complete 360 degrees.
That way the frame won't be in the way.  
  ----- Original Message ----- 
  From: robert moore 
  To: [email protected] 
  Sent: Wednesday, December 12, 2007 12:14 PM
  Subject: RE: [BlindHandyMan] Foam Insulation sheets


  If you go with a hack saw blade I would get one of those handles that you
  put the hack saw blade in and it makes it kind of like a knife The blade
  sticks out the front so you can make a long cut without the frame of a
  standard hack saw getting in the way. Not sure what you call these. Have
  only seen one or two in my life but I am sure that you could get them at
  just about any place that caries tools.

  -----Original Message-----
  From: [email protected]
[mailto:[EMAIL PROTECTED]
  Behalf Of Michael Baldwin
  Sent: Wednesday, December 12, 2007 9:31 AM
  To: [email protected]
  Subject: RE: [BlindHandyMan] Foam Insulation sheets

  Hacks saw blades work very well.
  Michael

  _____

  From: [email protected]
<mailto:blindhandyman%40yahoogroups.com>
  [mailto: [email protected]
  <mailto:blindhandyman%40yahoogroups.com> ]
  On Behalf Of Larry Stansifer
  Sent: Wednesday, December 12, 2007 05:48
  To: [email protected] <mailto:blindhandyman%40yahoogroups.com>
  Subject: [BlindHandyMan] Foam Insulation sheets

  Ok guys...
  My mom has been complaining about not having an insolated garage door. It
is
  one of those metal doors that is made up of a series of metal panels. The
  inside edges are double broken to a depth of 1&1/4". The inside dimensions
  of these panels is 41&5/8" long and 18&5/8" high. Although the package of
  insulation panels proclaims "fits all standard garage doors." I know I
will
  need to do some trimming and fitting. I have a square and a straight edge
so
  I am not to concerned about getting it straight and even. My question is,
  what the hell do I cut this stuff with? Everything I own except for a
couple
  of really good pocket knives and my new PC Circ saw is designed for
cutting
  metal.

  [Non-text portions of this message have been removed]

  [Non-text portions of this message have been removed]

  [Non-text portions of this message have been removed]



   

[Non-text portions of this message have been removed]



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