what about regular electrical tape?




On Wed, 29 Oct 2008, Tom Fowle wrote:

> Here's a handy idea a colleague technician suggested which I used successfully
>
> I wanted to wrap something around 2 wires from a temperature sensor
> to make a neat cable.  The sensor came with 2 3 foot teflon wires, but nothing
> to hold them together.
>
> You can get teflon shrink tubing but it is expensive
> and tends to be kind of stiff.
>
> My colleague, martin, suggested using teflon
> plumber's tape thusly.
>
> I fixed two pegs to clamps on the edge of my bench so that they stuck
> up a few inches in the air far enough apart
> to hold the wires.  I filed slots in the tops of these pegs to hold
> the wires and taped them in place so the wires were
> neatly stretched out above the bench edge.
>
> I took plumber's teflon tape, rolls cost a buck or so
> from any hard warestore, and started near one end of the wires.
>
> First I wrapped two or three turns over top of each other going around the
> wires, and holding a little pressure.  The tape isn't sticky but sticks to its
> self when pulled only slightly tight.
>
> Then I began wrapping the tape in a spiral
> around the wires trying to keep maybe a 30 degree angle
> where the tape left the wires so as to make the spiral.  Make sure each wrap
> covers the previous one by about half the tape width.
>
> It is not, as you may think, a fussy or critical
> job, it just takes a bit of time.
>
> As long as there is some slight tension as you wrap, it comes out
> fine and makes a nice neat, non-meltable covering.
>
> I slipped short lengths of actual shrink tubing over the ends, one where the
> wires came from the temperature probe, and one where I soldered the wires
> into a 1/4 inch plug.  These make sure the ends of the teflon tape stay put.
>
> Shrink the tubing with your heat gun, or someone's hot breath if available,
> and you're done.
>
> It's been kicking round the lab for a week during testing and hasn't fallen
> apart yet.
>
> This scheme would be hard to do for longer lengths, but worked great for this
> setup.
>
> Apparrently even though my wraps aren't perfectly even, it looks fine.
>
> Have fun
> Tom Fowle
>
>

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