Bulkhead Replacement

A couple of years ago, as I bought my Catalina 27 Tall
Rig,   SEA-130,  the surveyor found that he could
easily push a pencil into both dryrotted bulkheads. 
Egads!  My solution, for a $1400 bill, was to have the
local Marina remove both bulkheads, and "kerf" in 3/4"
marine plywood, sandwiched between two "kerfed" 1/4"
aluminum sheets, then painted.  Now, them chainplates
will certainly handle anything that's thrown their
way.  Expensive, yes, but worth the security I paid
for.    Jim Huhta Sturgeon Bay, WI.  The mecca of
Midwest sailing spots!
--- Lance Jones <[EMAIL PROTECTED]> wrote:

> Keith & Phil
> I've worked with Starboard a few times and have
> noted that it easily wallows out a hole. So, I
> haven't used it for structural stuff.
> 
> Lance Jones
> Commodore, Barefoot Sailing Club
> Catalina 27TR SN 5455 Gaelforce!
> Capri 25 SN 411 Scottish Rebel! 
> 
>   ----- Original Message ----- 
>   From: Sneddon, Keith 
>   To: [email protected] 
>   Sent: Wednesday, January 16, 2008 12:18 PM
>   Subject: RE: catalina27-talk: Please Help!
> 
> 
>   The open literature indicates that Starboard has
> about 1/3 the tensile strength of marine plywood. 
> 
>    
> 
>   Keith Sneddon
> 
> 
>
------------------------------------------------------------------------------
> 
>   From: [email protected]
> [mailto:[EMAIL PROTECTED] On Behalf
> Of Philip Agur
>   Sent: Wednesday, January 16, 2008 12:05 PM
>   To: [email protected]
>   Subject: Re: catalina27-talk: Please Help!
> 
>    
> 
>   Pam,
> 
>    
> 
>   This is the first time I've heard of starboard
> being used in this way. 
> 
>   Did you ask the factory to confirm this was safe? 
> 
>   Phil
> 
>   ----- Original Message ----
>   From: Pamela <[EMAIL PROTECTED]>
>   To: [email protected]
>   Sent: Wednesday, January 16, 2008 3:41:18 AM
>   Subject: RE: catalina27-talk: Please Help!
> 
>   I replaced my starboard bulkhead with 3/4 inch
> white starboard, somehwat pricey, but really easy to
> cut,  durable, and can take a load. 
>   Pam
> 
> 
> 
>   From: [EMAIL PROTECTED]
>   Date: Wed, 16 Jan 2008 00:23:17 -0500
>   Subject: Re: catalina27-talk: Please Help!
>   To: [email protected]
> 
> 
> 
> 
>   Don't skimp on anything that holds the chain
> plates, namely the bulkheads.  If you have ANY rot
> in the bulkheads, replace them with good marine
> grade ply and finish as you see necessary. If you
> don't like the look of the marine grade ply, cover
> with good wood, but only after sealing the ply with
> epoxy (do it while out of the boat and seal all the
> holes with 4200/5200/sekaflex.  
> 
>    
> 
>   Remember the bulkheads hold up the mast on the C27
> and they need to be reinforced.  Take them out (with
> the mast either out or held up by substantial
> reinforcements), trace them and recreate them.
> 
>    
> 
>   Check the Mainsheet history for John Potvin's
> upgrades to find a huge amount of information about
> upgrading a C27.  
> 
>    
> 
>   If you can't find it, email me and I will either
> dig through my hard drive or get John to forward it
> AGAIN to the list.
> 
>    
> 
>   Chris D
>   toy box 
>   eastport, md
> 
> 
> 
> 
> 
>   Start the year off right. Easy ways to stay in
> shape in the new year. 
> 
> 
>   Watch "Cause Effect," a show about real people
> making a real difference. Learn more 
> 
>    
> 



      
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