It could be a job for epoxy with a filler. Try MAS or West System. Both have
good information on their websites.

Art

On Mon, Mar 3, 2008 at 8:12 PM, Michael DeFazio <[EMAIL PROTECTED]>
wrote:

> I have a 1981 Catalina 27. There is a bulge in the
> center of the port side of the keel.  It is about 10
> inches long and about 12 inches high and protrudes
> about 1 inch from the side of the keel. In an attempt
> to repair it, the boat yard cut it open and found that
> the keel is full of sand. The bulge contained loose
> sand but the remainder of the sand within the keel is
> packed very hard. The sand appears to be encased by a
> lead shell about one quarter of an inch thick which
> forms the keel with fiberglass and epoxy fairing over
> the lead. Has anyone ever heard of this before? Any
> suggestions for repair?
>
>

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