> -----Original Message-----
> From: Wayne S <[email protected]>
> Sent: 29 August 2025 22:57
> To: [email protected]
> Cc: General Discussion: On-Topic and Off-Topic Posts
> <[email protected]>; Robert Jarratt <[email protected]>; Scott Baker
> <[email protected]>
> Subject: Re: [cctalk] Re: Repairing an Olivetti M24 PSU
> 
> Hookup your scope across the 5v and gnd on J254 and see what the trace
> looks like. Also do +12 v.
> And -12v on j100
> That will tell you if one rail is bad.
> You should have not much ripple.
> If there is a lot, trace that voltage rail back.
> 

Thanks for the suggestions, Wayne. Something changed in the behaviour. I am 
getting some very erratic behaviour and I wonder if I am making a mistake.

After getting your suggestion I checked the outputs again, because, to my 
surprise, I got some output. With no load all the outputs seemed correct, but 
as there was no load I switched on the PSU for only the briefest of periods. 
Then I added a test load and the outputs were generally just about in spec 
except for the 5V output, although +15V was also just fractionally below spec. 
With the test load, the 5V output only produced +3.9V. I used a 0.5R load for a 
10A current, the spec says min current 6.2 and max 16.8A, so I wasn't 
overloading it. I was wondering if the fact that I had removed and put back 
some parts might have cured a dry joint, and in fact I had found one connector 
was not well attached. The +5V ripple seemed OK, the spec says 50mVp-p, but I 
was getting 400mV spikes every 16us. This is what the scope showed me: 
https://rjarratt.wordpress.com/wp-content/uploads/2025/08/5v-output-0.5r-load-1.png.
 One of the output caps, C21, has a slight bulge, so I will replace that.

Then I noticed that I had forgotten to put back some of the components that I 
had partially removed for checking. I thought that putting them back might 
resolve the low voltage on the 5V output. But, instead, it stopped working 
altogether. The +5V output is at 0V and +12V is at 0.75V. The components I had 
lifted were R60 and D66. This made me think that maybe the SCR was being 
triggered. I lifted them again, but now the outputs are still stubbornly at 0V 
(or thereabouts). I tried removing the SCR altogether but this made no 
difference. Then at other random times the +12V will go to about 7.7V, while 
the +5V output will stay at 0. This is all quite baffling. The signal on the 
rectifying diodes seems unchanged, so something is wrong on the secondary side.

One possible candidate is C21. I have removed it and tested it out of circuit, 
but I think my instruments may be struggling to cope with the relatively high 
capacitance value (10000uF, not 1000uF as marked). My ESR meter gives wildly 
varying ESR values, my DMM can't measure its capacitance, even though it is 
rated up to 9999uF, but if I measure resistance, it shows open circuit which is 
what I would expect. At the very least C21 is suspect and as it has a very 
slight bulge, I am going to get a new one. Otherwise, I am not really sure what 
could randomly affect the output so radically. It would seem though that 
something is shorting +5V to GND because the rectifying diodes are getting a 
signal from the output transformer.

I am going to get a replacement for C21, and in the meantime I am continuing to 
investigate, but any suggestions very welcome!

For reference I am referring to the parts in the marked up schematic here: 
https://rjarratt.wordpress.com/wp-content/uploads/2025/08/m24_psu_schematic-marked-up.jpg

Thanks

Rob


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