> Someone on the list can probably determine the date when C&C started using 
> balsa core, but I'd guess it was on new designs that went into production 
> around 74 or 75.

IIRC C&C designed balsa cored boats as early as 1968.  Calypso was designed in 
1969/70 and built in 1970.  The deck is typical of a 70's era balsa cored 
structure with a thicker skin on top and thinner skin inside and solid glass 
under winches and some other high stress deck hardware.  There was a ring of 
plywood around the mast collar.  The hull has a very thick outer skin with a 
layer of balsa added inside with a thinner cover.  The hull is solid (no core) 
in the areas where bulkheads are attached, within 4" of the hull to deck joint, 
and approx. 2 feet either side of the bottom center line.  The glass lay-up 
near the center line is in excess of 1" thick.

I have found no water ingress in the balsa added to the inside of the hull.  
All of the balsa core failure (mostly rot, very little delam) occurred around 
hardware or ports/hatches that had been installed without sealing the exposed 
balsa.

Steve mentioned a 43 owner that spent $10K on core repair.  I expect it had 
similar issues of water leaks near mounting holes.  As we (the co-owners of 
Calypso) are in the middle of a DIY deck restoration that started last December 
I would have gladly written a $10K check for someone else to do this job.  My 
SWAG is, at Seattle boat yard prices, Calypso's deck repairs and upgrades would 
cost $50K, maybe more.

As someone already posted, keep up on the deck hardware maintenance, seal the 
balsa when doing that maintenance and enjoy the benefit of a lighter, stiffer 
deck/hull.

Martin
Calypso
1971 C&C 43
Seattle

-----Original Message-----
From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Rick Brass 
via CnC-List
Sent: Wednesday, August 20, 2014 7:42 AM
To: Paul Baker; cnc-list@cnc-list.com
Subject: Re: Stus-List Upsizing boats

I'm not sure how many of our "classic" C&C hulls did not have cored hulls. 

Someone on the list can probably determine the date when C&C started using 
balsa core, but I'd guess it was on new designs that went into production 
around 74 or 75.

My 38 is balsa core. The 33 is cored. The 37 if I'm not mistaken. And all the 
boats from the 80's.

My 25 - a design from 71 or 72 - has a balsa cored deck and a solid hull. But 
it is a small boat and any given thickness of glass is going to result in more 
stiffness than the same layup schedule would give to a 35 foot boat. The 35-1&2 
and 30-1 are also older designs and probably not cored.

Data from US SAILING PHRF BOOK and sailboatdata.com show the following:
30-1   8000 lbs. 43% ballast. Range of PHRF ratings 168-186. Lake Ontario PHRF 
174

30-2.  8275 lbs.  38% ballast? range of PHRF ratings 144-165. Lake Ontario PHRF 
147

35-2.  13850 lbs. (35-1 had 5500 lbs ballast, which would be about 40%) range 
of PHRF 120-142. Lake Ontario PHRF 132

35-3.  10800 lbs. 42% ballast range of PHRF 114-129. Lake Ontario PHRF 123

It is not impossible to build a non-cored hull that sails well. George & George 
certainly did it. But even newer cored designs from C&C do seem to tend to be 
faster.

Recall the discussion about the non-cored Shannon 38 from last week. IIRC the 
conclusion was heavy and slow.

Rick Brass

Sent from my iPad

> On Aug 20, 2014, at 1:12, Paul Baker via CnC-List <cnc-list@cnc-list.com> 
> wrote:
> 
> So which one do all the "classic" C&Cs fall into with their solid hulls? ;-)
> 
> Paul.
> Orange Crush
> 27MkII, Sidney, BC
>

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