Update, 

I pulled the suction tube and found the strainer to be gummed up.  I am almost 
certain this was the cause.  So my hypothesis is that in high seas and full 
RPMs debris got stirred up from the bottom of the tank and clogged the mesh at 
the bottom of pickup tube.  After stopping the engine and adding 5 more gallons 
from jerry can it’s likely that debris got  loose and freed up the filter mesh 
enough to allow me to bleed and start the engine.  

So as per one your recommendations, I cut the strainer part of the pickup tube. 
 I will just look at primary fuel filter for signs of gumming up.  The tube 
itself is of flexible rubber or plastic material so it had no holes or 
corrosion.  That material is obviously not dissolvable as I’ve had it since I 
owned the boat, and it’s still in good condition.  

 

On another note, my fuel sender stopped working indicating always empty.  After 
ohming out the terminals at the top of the tank, I discovered that it was the 
variable resistance mechanism that is sitting in the tank.  Ended up ordering a 
new one that has fuel return fitting on it.  

 

While at it, I made sure that air vent hose is clear and free of clogging.  

 

Anyone know what minimum size intake fuel line should be for a 40HP diesel.  
W40?  I am just wondering if that line is too small so at high RPM engine might 
be starving.   It appears to be either 3/16” or ¼”.  I have to double check.  

 

Thanks.

 

Petar Horvatic

Sundowner

76 C&C 38MkII

Newport, RI

 

 

 

 

 


On Jul 10, 2015, at 12:40, Petar Horvatic via CnC-List <cnc-list@cnc-list.com> 
wrote:

Update:

So half tank gauge reading was about half tank.  After another 5Gal jerry can I 
was full to the top.  So two 5gal cans got me to the top.  Tank is 20 gallons.  
I did not pull the tube yet.   

 

Not sure if this matters, but I noticed that my return line form injection pump 
Tees into the vent line just before it goes to the tank.  I opted to do this 
since I didn’t have another hole in the tank.  It used to be a gasoline engine 
tank.  And those don’t have return.      

 

Heading to block again tonight after work.  No wind and seas are lot calmer.  
It will be a straight 4h motorsail.    

Once I get there, fuel level in the tank will be down enough to pull the pickup 
tube and see how low it goes.  Does anyone know if I need to bleed the 
injectors again after disconnecting the fuel line at the tank to inspect the 
pickup tube?  My intuition says yes.  

 

 

Petar Horvatic

Sundowner

76 C&C 38MkII

Newport, RI

 

 

 

 

From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Joel Aronson 
via CnC-List
Sent: Monday, July 06, 2015 11:29 AM
To: cnc-list@cnc-list.com
Cc: Joel Aronson
Subject: Re: Stus-List westerbeake sucking in air on a half tank

 

Peter,

 

How low did the gauge read?  How much did you think you had before adding the 5 
gallons?  What did it read after? Did you top it off and see of the numbers 
added up?  

I agree it sounds like a plumbing issue with the vent or pickup.  I hope your 
access to the tank is better than mine!

 

Joel

35/3

Annapolis

 

On Mon, Jul 6, 2015 at 9:36 AM, Petar Horvatic via CnC-List 
<cnc-list@cnc-list.com> wrote:

So if the pickup was blocked, why on both occasions after bleeding(once in calm 
water and second time in rough water but after adding 5 more gallons to the 
tank) it ran without a problem for hours, 2nd time in the same rough seas.  

 

The tank was out (dried out and inspected) over the winter in 2011/2012.   So 
was the pickup and sender at which time I don’t remember seeing any signs of 
corrosion etc.  It might be good to mention that prior to 2012, I had atomic 4 
(gasoline) engine.  I put westrerbeake in the spring of 2012 after a full 
rebuild.  I kept the tank.  Hoses were all new.   My primary is the Racor 230R 
Diesel Spin-On Series filter/water separator.  I change that and secondary 
filter every commissioning.  No signs of water whatsoever.  Also fuel that 
comes out while bleeding is clean.  

 

 

From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Paul 
Fountain via CnC-List
Sent: Monday, July 06, 2015 9:18 AM
To: cnc-list@cnc-list.com
Cc: Paul Fountain
Subject: Re: Stus-List westerbeake sucking in air on a half tank

 

Or the pickup becomes blocked, and air gets sucked in elsewhere in the fuel 
system.  

 

Paul Fountain

 

From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Frederick G 
Street via CnC-List
Sent: Monday, July 6, 2015 9:12 AM
To: cnc-list@cnc-list.com
Cc: Frederick G Street
Subject: Re: Stus-List westerbeake sucking in air on a half tank

 

Petar — it might be that the fuel pickup tube is corroded, and either doesn’t 
drop as far down into the fuel as it should/used to, or you have some pits in 
it above the half-tank level that allow air it.  Sounds like time to pull and 
check it.


Fred Street -- Minneapolis
S/V Oceanis (1979 C&C Landfall 38) -- Bayfield, WI

 

On Jul 6, 2015, at 8:09 AM, Petar Horvatic via CnC-List <cnc-list@cnc-list.com> 
wrote:

 

Anyone has an idea why this happened twice in a row.  

 

Two trips to Block island this year and at about the same spot, right where 
seas get a little lumpy, and on about half full tank, diesel sucks in air and 
dies.  First time was pounding into 20-kts (not a good way to travel), second 
time with no wind but large confused seas.  

The first time I sailed and dropped a hook before bleeding the injectors.   
Second time I added 5 gal jerry can and after bleeding injectors in 6 foot 
swell got her started without a problem.   Ran fine after that in same 
conditions. 

 

I guess I should check to make sure fuel gauge is calibrated, although I’ve 
been using it the past 3-4 years.  

 

 

Petar Horvatic

Sundowner

76 C&C 38MkII

Newport, RI

 


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-- 

Joel 
301 541 8551

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