I think that was my post.  I can say that a flush fit is overrated when you
are using VHB tape because it is 0.090" thick anyway.  Remember that the
VHB tape is not a sealant, just the adhesive.  You will be filing the gap
with Dow Corning 795 black silicone afterwards, anyway.  I used the darker
of the two gray colors of Plexiglas and found that it covered any
imperfections in the gel coat completely, and I like the look.  See link:

https://drive.google.com/folderview?id=0BwQRSP2fYIFmNE1vYnVOOUZOMm8&usp=sharing


Gary
S/V High Maintenance
'90 C&C 37+
East Greenwich, RI, USA


~~~~~~~_/)~~~~~~


On Tue, Mar 1, 2016 at 11:28 AM, Dave Godwin via CnC-List <
cnc-list@cnc-list.com> wrote:

> Dave,
>
> There was a pretty good discussion on this subject back in November and
> another lister (sorry, can’t remember who it was) posted his impressive
> work on repairing and replacing his fixed ports. I posted
> <http://roninrebuild.blogspot.com/2015/11/tools-for-removing-stuff.html> 
> something
> as regards tools that I used for removing the Plexus and prepping the ports
> for new panes. Keep in mind that I’m repainted the entire deck surfaces
> when the weather warms so I don’t have your requirement to be careful with
> the surrounding gelcoat…
>
> Anyway, I would think that if you don’t remove the old Plexus you will not
> achieve a flush fit with the new panes.
>
> Best,
> Dave Godwin
> 1982 C&C 37 - Ronin
> Reedville - Chesapeake Bay
> Ronin’s Overdue Refit <http://roninrebuild.blogspot.com/>
>
> On Mar 1, 2016, at 8:45 AM, Dave via CnC-List <cnc-list@cnc-list.com>
> wrote:
>
> In my window replacement project I've removed the old windows, most of the
> old adhesive, done a fair degree of damage to the gel coat and created one
> small chip in the surrounding fiberglass. There is a layer of old adhesive
> (brown) between the two windows (and a section where the adhesive came off
> with the old windows) which will be covered by the new plexiglass.
>
> Does anyone have a recommendation as to whether I should remove
> (sand/chisel) the adhesive that remains between the wndows or just bring
> everything else up to that level when doing the gel coat and fiberglass
> repairs?
>
> Dave
> Saltaire
> C&C 35 Mk3
> Bristol, RI
> ------------------------------
> *From: *"Gary Russell via CnC-List" <cnc-list@cnc-list.com>
> *To: *"C&C List" <cnc-list@cnc-list.com>
> *Cc: *"Gary Russell" <captnga...@gmail.com>
> *Sent: *Tuesday, March 1, 2016 7:05:20 AM
> *Subject: *Re: Stus-List 3M tape
>
> Doug and Fred,
>      I used the 1/2" x 0.090" also.  Worked great and easy to use.
> Gary
>
> ~~~~~~~_/)~~~~~~
>
>
> On Mon, Feb 29, 2016 at 9:43 PM, svpegasu...@gmail.com <
> cnc-list@cnc-list.com> wrote:
>
>> Pretty sure I used the 1/2 inch by 0.090 thick stuff.
>>
>> Doug Mountjoy
>> svPegasus
>> LF38
>> just west of Ballard, WA.
>>
>>
>> ------ Original message------
>> *From: *Fred Hazzard via CnC-List
>> *Date: *Mon, Feb 29, 2016 16:36
>> *To: *cnc-list@cnc-list.com;
>> *Cc: *Fred Hazzard;
>> *Subject:*Re: Stus-List 3M tape
>>
>> Doug what size did you use?
>>
>> Fred
>> On Feb 29, 2016 4:32 PM, "svpegasu...@gmail.com" <cnc-list@cnc-list.com>
>> wrote:
>>
>>> I got a roll thru Amazon.
>>>
>>> Doug Mountjoy
>>> svPegasus
>>> LF38
>>> just west of Ballard, WA.
>>>
>>>
>>> ------ Original message------
>>> *From: *Fred Hazzard via CnC-List
>>> *Date: *Mon, Feb 29, 2016 12:43
>>> *To: *cnc-list@cnc-list.com;
>>> *Cc: *Fred Hazzard;
>>> *Subject:*Stus-List 3M tape
>>>
>>> I am looking for a source of the 3M tape vhb4991 to redo some windows.
>>>
>>> Secondly I would like some ideas on removing the old windows I did 7
>>> years ago with sikkens 295.   Along with removing the windows I will need
>>> to clean up the sikkens from the fiberglas to accept the 3M tape.
>>>
>>> Thanks
>>> Fred Hazzard
>>> S/V Fury
>>> C&C 44
>>> Portland, Or
>>>
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