When I think of shaft set screws, I think of cone tip set screws.  I think
that's what Touche' has.

Dennis C.
Touche' 35-1 #83
Mandeville, LA

On Thu, Jun 30, 2016 at 1:24 PM, Neil Gallagher via CnC-List <
cnc-list@cnc-list.com> wrote:

> Four years ago I put a new Universal M3-20B in our club launch, and new
> shaft as well.  Drilled pretty deep holes in the shaft for the set screws,
> tightened them and wired them in place.  After about two months the shaft
> slipped out, with no apparent damage to the shaft.  I think what happened
> was the threads on the end of the screws compressed in the holes allowing
> enough play to release the shaft.  I then put the set screws in a lathe and
> cut the bottom of the threads off, so it was just a solid tip, and tapered
> the end.  It's held since then.
>
> Neil Gallagher
> Weatherly, 35-1
> Glen Cove, NY
>
>
>
> On 6/30/2016 2:06 PM, Dennis C. via CnC-List wrote:
>
> I believe you but that's a bit scary.  Shaft installed correctly using
> best practice and it still came out.
>
> Dennis C.
>
> On Thu, Jun 30, 2016 at 12:43 PM, William Walker via CnC-List <
> cnc-list@cnc-list.com> wrote:
>
>> actually there were.  I can't figure out how they got free, but over time
>> I suspect back and forth, forward reverse, wore down the bolts in the
>> detentes.  I have a good picture I could send.
>> Bill Walker
>>
>> Sent from AOL Mobile Mail
>> ------------------------------
>> On Thursday, June 30, 2016 Dennis C. via CnC-List <cnc-list@cnc-list.com>
>> wrote:
>> Guessing there weren't any detents in the shaft for the set screws?  Good
>> idea to drill some if not.
>>
>> Dennis C.
>>
>> On Thu, Jun 30, 2016 at 12:20 PM, wwadjo...@aol.com <
>> cnc-list@cnc-list.com> wrote:
>>
>>> Thanks all for replies.  On investigation this morning it seems the
>>> shaft pulled out of the connector to transmission.  The two "keeper" bolts
>>> were still in place and wired so as to not vibrate loose.  The key was in
>>> the bilge, mangled, under the connection of shaft and tranny.  The zinc on
>>> shaft above the prop strut did its job and kept the shaft from exiting the
>>> boat.
>>> Boat in haul out well so we can make repair today.
>>> A reminder that the zinc is important even in fresh water ?
>>> Bill Walker
>>> CnC 36
>>> Evening Star
>>> Pentwater, Mi
>>>
>>> Sent from my LG G Pad F™ 8.0, an AT&T 4G LTE tablet
>>>
>>> ------ Original message------
>>> *From: *Frederick G Street via CnC-List
>>> *Date: *Thu, Jun 30, 2016 9:02 AM
>>> *To: *cnc-list@cnc-list.com;
>>> *Cc: *Frederick G Street;
>>> *Subject:*Re: Stus-List Transmission/prop woes
>>>
>>> And to amplify a bit on Chuck’s answer, since I’ve been down this road
>>> before…   :^)
>>>
>>> If you end up switching your engine controls to either the 816 or 870
>>> series, depending on the age and size of your pedestal, you *MAY* need
>>> to replace the entire pedestal riser as well.  On my 1979 Landfall 38, I
>>> had the older (300 series?) pedestal with the narrower riser tube; and
>>> trying to fit engine control cables down inside that skinny tube was a very
>>> unpleasant task.  I finally bit the bullet and got a completely new
>>> pedestal; with the wider riser tube, it was a much better solution, and the
>>> new pedestal was a better fit for my wheel pilot, as well.
>>>
>>> — Fred
>>>
>>> Fred Street -- Minneapolis
>>> S/V Oceanis (1979 C&C Landfall 38) -- Bayfield, WI
>>>
>>> On Jun 30, 2016, at 7:50 AM, Chuck Gilchrest via CnC-List <
>>> cnc-list@cnc-list.com> wrote:
>>>
>>> Bill,
>>> To echo Edd’s suggestion, if your engine transmission engages by
>>> manually moving the lever on the gearbox but not using the shift control at
>>> the pedestal, I too believe the problem to be cable or engine control
>>> related.  Depending on which control you have, there are several items to
>>> check:
>>> 1.      The shift cable attaches to the lever at the helm via a long
>>> brass clevis that looks like a tuning fork.  This is located beneath your
>>> compass which will need to come off to check.    It is roughly 4.5” long.
>>> The end of your 33 series cable threads into the end of the clevis which is
>>> connected to the shift lever via a clevis pin and cotter.  As cables get
>>> old and hard to move, I’ve seen many times where the threaded end of the
>>> cable breaks off in the clevis, rendering the shift mechanism unusable.
>>> The solution is a replacement cable (not a bad idea on a 30+ year old boat)
>>> as well as a new clevis if the threaded end can’t be extracted.
>>> 2.      The cable clamp has broken.  When this happens, you can move
>>> your throttle and shift levers up and down, but because the housing of the
>>> cable is no longer being held in place, the inside rod in the cable won’t
>>> move independently of the cable housing, which means the cable won’t do
>>> anything at the transmission end.    Depending on the model of shifter you
>>> have, this can be easy or a bear to replace.  If you have a model 870 or
>>> 816 control (shift and throttle are in a cylindrical housing directly below
>>> the compass), there will be a screw or hex nut located about 5-6” below the
>>> wheel shaft on the aft side of the pedestal.  Inside the pedestal at that
>>> point is a cable clamp, either made of aluminum or plastic depending on the
>>> age of the boat.  The plastic ones can break over time, especially if the
>>> cable is as old as the boat and is stiff to operate.  Instructions on
>>> replacing the cable clamp (along with the cables) can be found here:
>>> http://www.edsonmarine.com/support/PDFs/installation/EB396EngineControlInstr.PDF
>>> The process is not intuitive so it is worth reading the instructions
>>> carefully before tearing into the project.
>>>
>>> If the engine control levers are set on port and starboard just aft of
>>> the pedestal between the pedestal column and the wheel and the control
>>> cables run inside their own 1” stainless steel tubes that sit behind the
>>> pedestal base, you have either a 727 or 747 control.    If this is your set
>>> up there are going to be challenges with replacing a cable clamp.  I would
>>> typically recommend calling Edson and seeing if they still have any cable
>>> holders for a model 727 engine control for a series 33 shift cable and also
>>> as them to send you the engineering bulletin that shows the breakdown of
>>> the controller (which was discontinued in the late 1980’s).   They will
>>> likely recommend selling you either the 870 or 816 control (depending
>>> whether your cable is pushed or pulled to engage the engine in forward).
>>> If you can bite the bullet and take that approach, you’ll probably be a bit
>>> happier in the long run since the 727 control is a PITA to work on.  If
>>> you’re married to the existing control, you’ll need to remove the compass,
>>> remove the pedestal top plate that covers the control’s internal cable
>>> attachments and then try to slide the cable up the tube to check that the
>>> cable clamp is still intact.  Again, if Edson no longer has any more of the
>>> clamps, you may need to fabricate your own from sheet metal stock…
>>> Good luck with this project and you can usually get someone on the phone
>>> at Edson to walk you through some of it.  Bring your phone to the boat with
>>> you and take pictures which you can send to their tech support staff as
>>> they help you.
>>>
>>> Best,
>>> Chuck Gilchrest
>>> S/V Half Magic
>>> 1983 LF 35
>>> Padanaram, MA
>>>
>>>
>>>
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