To prevent epoxy from adhering to anything, you can use fiberglass mold
release.  You can also use a fiberglass or automotive paste wax.  Or don't
and just have the handle permanently attached.  Maybe some JB Weld?  JB
Weld Putty?

Josh Muckley
S/V Sea Hawk
1989 C&C 37+
Solomons, MD

On Jun 19, 2017 7:42 PM, "Marek Dziedzic via CnC-List" <
cnc-list@cnc-list.com> wrote:

> Hello,
>
> My t-handle on the engine shut-off has some broken threads. When I pulled
> the handle to turn off the engine, it stayed in my hand. It is a simple
> replacement, but I could not find a source anywhere in Canada. I found it
> on SBO and Catalina Direct, but with shipping, taxes, and after the
> exchange it comes to about $60.
>
> I considered a proper thread insert, but a kit with a dozen inserts costs
> about $40.
>
> I am thinking that there should be a way to restore the threads in a
> cheaper way. I was wondering if anyone has a reasonable way to do that. I
> am thinking about spreading some grease on a bolt with the correct size
> thread, putting some epoxy into the hole, and threading the bolt into the
> handle. The idea is that the epoxy should attach to the handle and not to
> the greased bolt. The thread is 1/4 - 20.
>
> Am I completely out to lunch? Any ideas how to prepare he bolt, so that
> the epoxy won’t adhere to it?
>
> Alternatively, if one knows of a good source, I am all ears. A tractor
> dealer? Some other equipment that might use such a handle?
>
> Thanks in advance
>
> Marek
>
> 1994 C270 ”Legato”
> Ottawa, ON
>
>
>
>
>
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