Is the damaged spot match up to the top of the extrusion?  Is the top of
the extrusion missing the plastic trim cap?

Lower the sail, put some tape on the damaged spot and re-hoist the sail.
Use binoculars to see if the tape is at the top of the extrusion.

If so, it may be the top of the extrusion damaging the halyard.  I recently
cut a halyard completely in two with the extrusion top when I didn't
realize a halyard was inadvertently over the fore stay and I furled the
headsail.  The top of the extrusion can be much rougher and sharper than
you think.

If this is the issue, you can solve the problem several ways.  A halyard
restrainer to hold the halyard away from the extrusion or modification of
the top of the extrusion.  Go aloft and squeeze the edges of the two slots
together and file or grind them smooth.

Dennis C.
Touche' 35-1 #83
Mandeville, LA

On Mon, Nov 5, 2018 at 7:31 AM Howard and Skippy via CnC-List <
cnc-list@cnc-list.com> wrote:

> Message: 6
> Date: Mon, 5 Nov 2018 07:57:36 -0500
> From: David Knecht <davidakne...@gmail.com> <davidakne...@gmail.com>
> To: CnC CnC discussion list <CnC-List@cnc-list.com> <CnC-List@cnc-list.com>
> Subject: Stus-List 34+ genoa halyard
> Message-ID: <d6c8f1e2-d512-4c34-8bc1-1592f3adc...@gmail.com> 
> <d6c8f1e2-d512-4c34-8bc1-1592f3adc...@gmail.com>
> Content-Type: text/plain; charset="utf-8"
>
> Several years ago, I replace the wire/rope genoa halyard on my 34+ with 3/8? 
> Maxbraid.  Every year since, the casing of the Maxbraid has been worn through 
> by the end of the season.  I rarely lower the sail so don?t konw how fast it 
> is happening.  I have not worried too much about it as the inner casing seems 
> fine, but clearly there is a problem.  I have had not had the mast down since 
> I bought the boat, but two riggers have gone up and looked at it and neither 
> could figure out what the problem was.  Neither thought the sheave was the 
> issue, but the place where the wear is occuring is about 8? above the furler 
> swivel and roughly where the halyard enters the mast.  Has anyone else had a 
> problem like this and found a solution?  Thanks- Dave
>
> S/V Aries
> 1990 C&C 34+
> New London, CT
>
> Dave,
> 2 things to explore. There is often abrasion between the spinnaker halyard 
> and the jib halyard, especially if the spinnaker halyard is not led forward 
> and secured on the bow rail. Whichever line is softer will show wear.  The 
> other is that it is sometimes necessary to swap out the sheave as it has a 
> groove meant for the wire portion of the halyard.
> Howard Paulo, Skipper of  Knot Again 35-3
>
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