I would think you could replace the rotten core without interfering with the 
existing tabbing if that is a concern.  That said, re-tabbing should not be a 
big deal, provided you grind the surface sufficiently to get to clean glass.  
The main bulkheads on the 34 are subject to tabbing failure, which on my 
previous boat resulted in the salon bulkhead walls shifting a bit (and messing 
with door alignment).  We had no difficulty cleaning things up to re-tab.  
Never had a problem after that.

From: Dan via CnC-List 
Sent: Tuesday, January 29, 2019 11:48 AM
To: cnc-list@cnc-list.com 
Cc: Dan 
Subject: Stus-List Headstay Bulkhead holding Chainplate Rotten through

I need the collective wisdom on this one.

Pictures here:
 IMG_6750.JPG

 IMG_6747.JPG

On Breakaweigh I discovered my forward bulkhead holding the chain plate for the 
headstay was constructed using a plywood core and had been modified over the 
years. Of course no one thought to isolate the core in there when drain holes 
were drilled and such and now the core material inside the bulkhead is nearly 
disintegrated or rotten. There is a front and back fiberglass layer, each about 
1/4" thick and are well tabbed into the hull.

This rot is making me damn nervous and my gut is telling me to cut into the 
exposed side, remove the rot, clean it up, sand, etc. and re-bed in something 
stronger than wood, then re-glass and re-tab it into the hull.

Before I try anything like that I'm just wondering if cutting then re-glassing 
one side of these original hull tabs is a bad idea? will the new tabs be strong 
enough to support the re-inforced bulkhead? (using good quality glass and epoxy)

Thanks guys,

Dan
Breakaweigh
C&C44
Halifax, NS



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