I used a sharp chisel to get the Plexus off. 

Alan Liles
SV Elendil 
C&C 37/40+
Vancouver BC


> On Nov 15, 2019, at 6:22 PM, Patrick Davin via CnC-List 
> <cnc-list@cnc-list.com> wrote:
> 
> Thanks for the replies, sounds like I can use either 3/8" or 1/4". I'm going 
> with 3/8" (9mm) for the extra strength and so it will be flush with the 
> exterior hull surface. The actual sizes from Acrylite are in mm, I just 
> measured in inches out of habit. 
> 
> I have one window pulled now (it came out quite easily, fortunately, after 
> thrubolts were removed). The prep / cleanup looks like it's going to take a 
> long time, as expected but maybe a bit worse than expected. This plexus stuff 
> is a *pain*. 
> 
> On the surface closest to the old window was a black rubbery sealant, which 
> comes off easily, but below that is some kind of black / brown hard epoxy. 
> From prior threads 
> (http://cnc-list.com/pipermail/cnc-list_cnc-list.com/2015-February/073099.html
>  ) I understand this is a methacrylate adhesive, aka Plexus (the brand name). 
> Robert H in the prior thread decided to just fair over it, which I may have 
> to do as well in some places. 
> 
> Another thread that discusses the Plexus headache is by Gary Russell - 
> http://cnc-list.com/pipermail/cnc-list_cnc-list.com/2015-December/080369.html
> His experience was a bit different though (he had a very hard time separating 
> the old acrylic from the Plexus), which makes me think maybe our windows have 
> been previously replaced, and a sealant was used on top of the Plexus. It 
> sounds like he used a router or RotoZip to cut off the plexus.
> 
> We shall see (this will take a while). 
> 
> -Patrick
> 
> 
> 
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