Hey Shawn,

You might like Thixo Flex better. 
It comes out like a thickened brown gel.  I usually use a plastic putty knife 
to level the surface but you can leave it proud if you prefer.

Chuck S

>     On 02/17/2021 11:52 AM Shawn Wright via CnC-List <cnc-list@cnc-list.com> 
> wrote:
>      
>      
>     I used Six10 on my keel joint at West's recommendation. Haven't hauled 
> yet to see how it has held up, but it seemed to work well enough. A bit 
> difficult to work with, but I don't have much experience with epoxy. I use it 
> without the mixing nozzles for small jobs, including some holes in the deck, 
> but I noticed it is still not quite thick enough to prevent levelling out, so 
> I had to tape a plastic piece over the top to keep it flush with the deck.
> 
>     --
>     Shawn Wright
>     shawngwri...@gmail.com mailto:shawngwri...@gmail.com
>     S/V Callisto, 1974 C&C 35
>     https://www.facebook.com/SVCallisto
> 
>     On Wed, Feb 17, 2021 at 8:34 AM Joel Aronson via CnC-List < 
> cnc-list@cnc-list.com mailto:cnc-list@cnc-list.com > wrote:
> 
>         > >         There is a West equivalent to the Thixo Flex.  Also fits 
> in a caulking gun.  I believe it is 610.  Same nozzles.A couple bucks more, 
> but available most places that sell West.
> >          
> >         Joel
> > 
> >         On Wed, Feb 17, 2021 at 10:08 AM CHARLES SCHEAFFER via CnC-List < 
> > cnc-list@cnc-list.com mailto:cnc-list@cnc-list.com > wrote:
> > 
> >             > > >             Learned these things the hard way:
> > >              
> > >             The 3M heavy duty shipping tape is a great product and 
> > > available everywhere and doesn't leave a residue like duct tape.  After 
> > > the epoxy cures, it peels right off and will leave the final surface 
> > > smooth.  
> > >              
> > >             If you use 404 High Density Filler instead of 406, you'll 
> > > find it is heavier than air and doesn't blow around like 406.  The same 
> > > when sanding, the dust falls instead of blowing into your lungs or onto 
> > > the neighbor's boat.  
> > >              
> > >             A small wet vac is a must on the boat for any of this work.  
> > > I like a 6 gallon with big strong motor like 4.5HP peak and I add the 
> > > extra long hose.  I glued a piece of carpet to the bottom so it doesn't 
> > > scuff the deck or cabin sole.  I keep a paper bag in it and I can 
> > > position the machine in the middle of the boat and reach from bow to 
> > > stern.  Be mindful where the exhaust is pointed.
> > >              
> > >             Another great product I started using is Thixo Flex, a 
> > > flexible epoxy in a caulking cartridge from Jamestown Distributers.  It 
> > > provides a 45 minute working time and there's much less waste.  The two 
> > > parts mix in the nozzle and when you're done, you release the trigger and 
> > > let the product cure in the nozzle tip.  When you want to use it later, 
> > > just change the nozzle and start again.  Extra nozzles are cheap.  
> > >              
> > >             Chuck S
> > >              
> > >              
> > > 
> > >                 > > > >                 On 02/17/2021 9:17 AM Matthew via 
> > > CnC-List < cnc-list@cnc-list.com mailto:cnc-list@cnc-list.com > wrote:
> > > >                  
> > > >                  
> > > > 
> > > >                 Ron:
> > > > 
> > > >                  
> > > > 
> > > >                 I have found that black Gorilla “duct” tape works well, 
> > > > although I may try the 3M mailing tape someone suggested.  Also, if you 
> > > > are using West System, before you put in an epoxy mixture (like 
> > > > colloidal silica), you are supposed to “wet” the surrounding area first 
> > > > to ensure a strong bond.  (The exception is cotton filler, which is not 
> > > > as strong but will weep epoxy into the surrounding area.)  Wear a good 
> > > > filter mask when mixing colloidal silica.
> > > > 
> > > >                  
> > > > 
> > > >                 Bigger, open holes are handled differently than bolt 
> > > > holes.  For example, when I replaced my deck fills last year (about a 2 
> > > > inch open hole), first I removed some of the wood deck core exposed by 
> > > > the hole.  I could have wetted the wood with a disposable paint brush 
> > > > -- I like the plastic bristles, which do not fall off during 
> > > > application – but instead I decided to tape the entire hole underneath 
> > > > with Gorilla tape.  I then filled the hole with epoxy, went down below 
> > > > and removed the tape while using a container to catch the epoxy 
> > > > draining out, used the same epoxy for the colloidal silica mix, then 
> > > > troweled the mix back into the deck core area where the wood had been 
> > > > removed.  There was no doubt about wetting the surface using this 
> > > > method.  The colloidal silica mix was a mayonnaise consistency and did 
> > > > not need support underneath while it cured.  When the mixture cured, I 
> > > > used one of those round sanding drums that go into your drill to smooth 
> > > > the cured surface, then installed the new deck fills.
> > > > 
> > > >                  
> > > > 
> > > >                 If you’re just doing bolt holes, on the other hand, no 
> > > > need for colloidal silica and all that fuss – just tape underneath and 
> > > > pour straight West System.  Use the slow hardener, and MAKE SURE THE 
> > > > TAPE FULLY COVERS THE HOLE AND IS ON FIRMLY (or you will have a big 
> > > > mess on your hands).  You’ll lose a little volume after the pour as the 
> > > > epoxy works its way into the wood core.  I usually go back and top it 
> > > > off.  If you lose a lot of epoxy, something is wrong – check the tape.  
> > > > If there is no leak at the tape, some internal communication is going 
> > > > on.
> > > > 
> > > >                  
> > > > 
> > > >                 Good luck.
> > > > 
> > > >                  
> > > > 
> > > >                 Matt
> > > > 
> > > >                  
> > > > 
> > > >                 From: Hoyt, Mike via CnC-List <cnc-list@cnc-list.com 
> > > > mailto:cnc-list@cnc-list.com >
> > > >                 Sent: Wednesday, February 17, 2021 8:16 AM
> > > >                 To: 'Stus-List' <cnc-list@cnc-list.com 
> > > > mailto:cnc-list@cnc-list.com >
> > > >                 Cc: Hoyt, Mike <mike.h...@impgroup.com 
> > > > mailto:mike.h...@impgroup.com >
> > > >                 Subject: Stus-List Re: adding tracks to deck
> > > > 
> > > >                  
> > > > 
> > > >                 Put tape on the underside to cover the holes before 
> > > > filling with thickened epoxy.  Then once cured drill appropriate sized 
> > > > hole in the epoxy for the fastener.
> > > > 
> > > >                  
> > > > 
> > > >                 Mike Hoyt
> > > > 
> > > >                 Persistence
> > > > 
> > > >                 Halifax, NS
> > > > 
> > > >                  
> > > > 
> > > >                 From: Ronald B. Frerker via CnC-List 
> > > > <cnc-list@cnc-list.com mailto:cnc-list@cnc-list.com >
> > > >                 Sent: February 16, 2021 7:26 PM
> > > >                 To: Matthew via CnC-List <cnc-list@cnc-list.com 
> > > > mailto:cnc-list@cnc-list.com >
> > > >                 Cc: Ronald B. Frerker <rbfrer...@yahoo.com 
> > > > mailto:rbfrer...@yahoo.com >
> > > >                 Subject: Stus-List Re: adding tracks to deck
> > > > 
> > > >                  
> > > > 
> > > >                 Do you do anything special to keep the epoxy in place 
> > > > until you can put some tape under the glob?
> > > > 
> > > >                 Ron
> > > > 
> > > >                 Wild Cheri
> > > > 
> > > >                 C&C 30-1
> > > > 
> > > >                 STL
> > > > 
> > > >                  
> > > > 
> > > >                  
> > > > 
> > > >                 On Sunday, January 24, 2021, 01:31:10 PM CST, Matthew 
> > > > via CnC-List <cnc-list@cnc-list.com mailto:cnc-list@cnc-list.com > 
> > > > wrote:
> > > > 
> > > >                  
> > > > 
> > > >                  
> > > > 
> > > >                 Regarding Dennis’ comment about overbored holes being 
> > > > hidden by the track, a trick I like to use is to drill up from 
> > > > underneath and stop when the bit encounters the underside of the deck.  
> > > > The result is that the hole on the deck surface stays the same size.  
> > > > In addition, you know precisely where to place the deck fitting and 
> > > > drill the new hole.
> > > > 
> > > >                 Thanks to all of the subscribers that contributed to 
> > > > the list to help with the costs involved. If you want to show your 
> > > > support to the list - use PayPal to send contribution -- 
> > > > https://www.paypal.me/stumurray Thanks - Stu
> > > > 
> > > >             > > >             Thanks to all of the subscribers that 
> > > > contributed to the list to help with the costs involved.  If you want 
> > > > to show your support to the list - use PayPal to send contribution --   
> > > >  https://www.paypal.me/stumurray  Thanks - Stu
> > > 
> > >         > > 
> >          
> >         --
> >         Joel
> > 
> >         Thanks to all of the subscribers that contributed to the list to 
> > help with the costs involved.  If you want to show your support to the list 
> > - use PayPal to send contribution --    https://www.paypal.me/stumurray  
> > Thanks - Stu
> > 
> >     >     Thanks to all of the subscribers that contributed to the list to 
> > help with the costs involved. If you want to show your support to the list 
> > - use PayPal to send contribution -- https://www.paypal.me/stumurray Thanks 
> > - Stu
> 
Thanks to all of the subscribers that contributed to the list to help with the 
costs involved.  If you want to show your support to the list - use PayPal to 
send contribution --   https://www.paypal.me/stumurray  Thanks - Stu

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