Thanks, Chuck. In the case of my DST-800, I discovered the old unit was
only 1/8" larger, so I am going to re-use the hole and install with 4200.
But I may need to fill some other holes as I go along, this is good info.

--
Shawn Wright
shawngwri...@gmail.com
S/V Callisto, 1974 C&C 35
https://www.facebook.com/SVCallisto


On Wed, Mar 24, 2021 at 10:53 AM CHARLES SCHEAFFER <cscheaf...@comcast.net>
wrote:

> The number of layers needed is driven by the weight of the cloth chosen
> and how thick the hull is there.  I'd use 1708 as it is so easy to work
> with.  It's two bias layers of 8oz roving stitched to some 1 1/2 oz glass
> mat.  Measure the thickness of the hull after removing the thru-hull.
> Multiply that by 12 to mark a circle around the hole.  Then grind a bevel
> from the hole out to the mark.  Cover the hole from the inside with some
> mylar sheet, taped tight to the surface.
>
> IIRC, 5 layers of 1708 yielded about 3/16" thickness, four or five layers
> is max I would lay up, then wait till it's tacky like an hour or so.  Then
> lay up four or five more layers and wait for it to cool and get tacky and
> lay up more layers.  I use peelply to draw off the excess resin with a fin
> roller and if you let it cure overnight with peelply, you can avoid sanding
> before applying more layers the next day.  Repeat till the repair is higher
> than the surrounding surface and let it cure and grind flush.
>
> Here is a good video that shows some good tips for West System and 1708.
> https://www.youtube.com/watch?v=aSKbF6jGJKw&t=2009s
>
> Chuck S
>
> On 03/24/2021 10:54 AM Shawn Wright via CnC-List <cnc-list@cnc-list.com>
> wrote:
>
>
> How many layers of glass should I be using on the outside for blocking a
> through-hull? Glass on the inside also, or just fill with epoxy?  Some of
> mine have limited access on the inside for creating a taper.
>
> --
> Shawn Wright
> shawngwri...@gmail.com
> S/V Callisto, 1974 C&C 35
> https://www.facebook.com/SVCallisto
>
> On Tue, Mar 23, 2021 at 3:59 AM Dave S via CnC-List <
> cnc-list@cnc-list.com> wrote:
>
> If I get the math you are going from two through hulls to one - I did the
> same and removed my overboard discharge at the same time.
>
> Why not eliminate the unused holes?  It needs to be done properly for sure
> but it’s not difficult.
>
> Some pics here:
>
>
> http://cncwindstar.blogspot.com/2016/08/repair-of-keelhull-joint-closing.html?m=1
>
> Dave
> 33-2
>
>
>
> Thanks to all of the subscribers that contributed to the list to help with
> the costs involved. If you want to show your support to the list - use
> PayPal to send contribution -- https://www.paypal.me/stumurray Thanks -
> Stu
>
>
Thanks to all of the subscribers that contributed to the list to help with the 
costs involved.  If you want to show your support to the list - use PayPal to 
send contribution --   https://www.paypal.me/stumurray  Thanks - Stu

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