----[Please read http://ercoupers.com/disclaimer.htm before following any
advice in this forum.]----

The Lexan that's used in eye glasses certainly has UV protection.  And, it
is the hard coat to keep from
scratching.  The Lexan that I purchase does have UV protection, in the
form of a coating that is on the
Sunward Side of the plastic.  As far as I know, it is not a hard coat.  I
suspect that the hard coat is
not generally available on large sheets of Lexan that you can purchase
from local plastic supply houses.

Larry

"Thompson, Doug" wrote:

> ----[Please read http://ercoupers.com/disclaimer.htm before following
any advice in this forum.]----
>
> Thanks for the clarification, Larry.  I was referring to the hard-coated
> Lexan for scratch resistance.  Does the coating also provide the UV
> resistance to keep it from yellowing?
>
> >>-----Original Message-----
> >>From: Larry Wilkins [mailto:[EMAIL PROTECTED]
> >>Sent: Wednesday, October 17, 2001 3:46 PM
> >>To: [EMAIL PROTECTED]
> >>Subject: Re: FW: [COUPERS] window installation
> >>
> >>
> >>It is a good idea to use Lexan in place of the Plexiglas.  It
> >>is however, not harder than Plexiglas.
> >>Lexan is quite soft.  It can be made harder by coating it
> >>with a super hard surface.  That's what they
> >>do with safety glasses.  You get the incredible toughness of
> >>the Lexan, with the scratch resistance of
> >>the hard coating.  Most Lexan that you can buy will not have
> >>the hard coat.  Thus it will scratch easier
> >>than the Plexiglas.  In addition, most lexan that you can buy
> >>is not UV resistant.  It will turn yellow
> >>over time with exposure to the sun.  Plexiglas is naturally
> >>UV resistant, much the same as glass is.  As
> >>you can see, it's a crap shoot.  Both materials have good
> >>properties.  Both have bad.  In general, Lexan
> >>will be much easier to work with, and you'll have much less
> >>chance of breaking it.  Plexiglas is hard to
> >>work with, but if you do finally get it installed, it will
> >>look good longer, barring any breakage.  I
> >>believe you have it backwards on the bending problem.  Do not
> >>attempt to bend the Plexiglas.  It will
> >>snap with little pressure.  The only way to bend it is to
> >>have it bent using a heated bending bar.
> >>Lexan will bend, and I doubt you can break it by bending it.
> >>It most likely will not hold the bend that
> >>you want without using the same heat-bending process as the Plexi.
> >>
> >>Larry
> >>
> >>Larry
> >>
> >>"Thompson, Doug" wrote:
> >>
> >>> ----[Please read http://ercoupers.com/disclaimer.htm before
> >>following any advice in this forum.]----
> >>>
> >>> Subject: RE: [COUPERS] window installation
> >>>
> >>> Another suggestion, you may want to use Lexan in place of
> >>the plexiglass.
> >>> It has a harder surface (more scratch resistant) and does
> >>not crack near as
> >>> easily as Plexiglass.  When cutting, use a saber saw with
> >>orbital action or
> >>> the "cut" will try to weld itself back together due to the
> >>heat generated by
> >>> the friction of the saw blade.  A nice way to finish the
> >>edges and to help
> >>> reduce the chance of cracks in the future is to "touch" the
> >>edges with the a
> >>> propane torch flame.  Just keep it moving and you'll see
> >>the filed edge
> >>> (finished as David describes below) go from white to clear.
> >>>
> >>> Bending Lexan is a little more of a challenge than
> >>Plexiglass because it is
> >>> MUCH tougher.  You have to use heat.  The upside is that
> >>you probably will
> >>> not crack the Lexan when drilling or inserting rivets/screws though.
> >>>
> >>> >>-----Original Message-----
> >>> >>From: david abrams [mailto:[EMAIL PROTECTED]
> >>> >>Sent: Wednesday, October 17, 2001 7:21 AM
> >>> >>To: [EMAIL PROTECTED]
> >>> >>Subject: RE: [COUPERS] window installation
> >>> >>
> >>> >>
> >>> >>----[Please read http://ercoupers.com/disclaimer.htm before
> >>> >>following any advice in this forum.]----
> >>> >>
> >>> >>tom woodward wrote:
> >>> >>>
> >>> >>> A new piece of plastic.......... about $42
> >>> >>> A sunshade with frames........about  $90+
> >>> >>> The ability to do something right the first
> >>time.......PRICELESS!!!
> >>> >>>
> >>> >>> Any ideas?
> >>> >>> 2152H
> >>> >>
> >>> >>
> >>> >>Tom,
> >>> >>
> >>> >>I replaced my side windows in Sep 1998.  As owner, not
> >>only are you
> >>> >>allowed to replace the windows yourself, but you can
> >>manufacture your
> >>> >>own parts.  I signed this all off in my airplane logs
> >>using my pilot
> >>> >>certificate number and the relevant FAR's referenced.
> >>> >>
> >>> >>I had window blanks cut to size by my local plastic dealer.
> >>> >>I used the
> >>> >>dimensions on the ercoupe microfilm drawing fro Bowling Green
> >>> >>University.  The invoice from "Plastics Etc, Inc" shows:
> >>> >>
> >>> >>5 pcs (I am a bit paranoid<g>) Acrylic Sheet 0.060 x 19.75 x 31.75
> >>> >>
> >>> >>I paid $9.40 each blank.  I used an orbital hand sander
> >>with 200 grit
> >>> >>paper to round the edges of the plastic blank as shown on
> >>the drawing
> >>> >>
> >>> >>I reused the window hardware that was in acceptable shape,
> >>> >>ordered new
> >>> >>hardware for the top frames that had worn to a razor edge,
> >>> >>and made new
> >>> >>handles from "L" stock because the ones I ordered from
> >>Skyport were
> >>> >>poorly made.  I ordered a set of plexiglas drill bits from LP
> >>> >>Plastics.
> >>> >>I followed the Ercoupe microfilm drawings to drill the holes
> >>> >>and rivet
> >>> >>the frame hardware.  Warning!  The rivets on the sides may
> >>> >>appear to be
> >>> >>way far in to the middle of the window but this is to clear
> >>> >>the welts.
> >>> >>I used a hand compression rivet tool.
> >>> >>
> >>> >>It really is not too hard a job.  I also replaced my rear
> >>> >>windows using
> >>> >>rectangular blanks of 0.060 x 18.00 x 21.00  I used a bench
> >>> >>band saw and
> >>> >>a fine blade to cut them to shape using the old windows as a
> >>> >>pattern.  I
> >>> >>ordered new hardware and used Mortite as the sealing
> >>> >>material.  (It is a
> >>> >>modeling clay type gray material used to seal windows in
> >>the winter
> >>> >>around here).  Be careful not to overtighten, I cracked one
> >>> >>window and
> >>> >>had to replace it after almost being done.  I used a
> >>wallpaper seam
> >>> >>sealer roller to roll down the mortite before installing
> >>the window.
> >>> >>
> >>> >>The flat windshield can also be made from flat stock (.100
> >>> >>from memory
> >>> >>but I could be wrong) for less than $10 but you need an A&P
> >>> >>to supervise
> >>> >>and sign off to be legal.  Note that the $10 blank cut to
> >>shape using
> >>> >>the old windshield will be a much better fit than the
> >>$120 blank from
> >>> >>Univair as each windshield appears to be trimmed to fit and the
> >>> >>purchased blank is cut to a universal pattern.
> >>> >>
> >>> >>David Abrams
> >>> >>http://ercoupe.com
> >>> >>
> >>> >>
> >>>
> >>
>

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