Hi Wayne:

Fred has good comments, of course. 

You'll be fine with the RA solder. The 'trick' is to avoid dumping too much
solder on the joint. My personal 'standard' solder is 60/40 0.031 solder
like yours. I do keep some 0.015 around for fine SMD work but I've never
found it necessary (or an advantage) to use the finer stuff for leaded
components. 

Personally, I solder as I go. I put a component in position, double check it
for the correct part/value/location (funny how components can jump into the
wrong pads or the color codes on a resistor seem to change from the time you
pick it up until the time you are ready to solder), and then after
reassuring myself it's the right part in the right spot, I solder that part
in and clip the leads. 

Then I check it off in the book and go onto the next part.

Yes, through-hole plating is tough to remove all the solder from. The
"solder sucker" is great there but I've also used wick very successfully.
The "trick" with the solder wick is to add flux. I have a bottle of GC
liquid solder flux (P/N 10-4202) that I dip the end of the wick into just
before using it. It works a champ, wicking all the solder out of the pad in
seconds. 

I'd recommend getting a bottle of the flux. It's handy in places where you
have some oxide on a terminal too. I don't recall when I got my bottle - at
least 5 years ago - it's only 2 ounces and I've used less than 10% of it so
far, Hi! 

Fred's comments about the temperature of your iron are "right on". The most
dangerous thing you can do is to use a too-cool iron. That will damage
components and lift traces because you'll end up "baking" them too long.
Like Fred, I tend to use a tip temperature of 750F for most soldering. I
push it up to 800F or so when working with braid, to offset the "heat sink"
action of the braid. I have a Hakko 936 so changing temperatures is a simple
matter of turning a knob on the station. 

Like Fred said, take your time. The K2 is no more complicated than the
simplest kit you can imagine. You just keep doing the same things more often
- more parts, more solder joints. Tackle it one step at a time and it'll go
together smoothly. 

73

Ron AC7AC

-----Original Message-----
From: elecraft-boun...@mailman.qth.net
[mailto:elecraft-boun...@mailman.qth.net] On Behalf Of Wayne Conrad
Sent: Friday, April 15, 2011 2:17 PM
To: elecraft@mailman.qth.net
Subject: Re: [Elecraft] [K2] 60W temperature controlled iron; unknown brand
of solder

Hi again, Fred.  Thanks for your thoughts.

On 04/15/2011 01:48 PM, Fred Jensen wrote:
(snip)

> I don't know what RA Flux is. 0.025 may be a little big unless you've
> had a lot of soldering experience.  I used Alpha 63/37 "Energized
> Rosin," 0.015 dia because I had a 1 lb roll.

RA is, I guess, "rosin activated."  I think there is also RMA, "rosin 
mildly activated."  And that's the extent of what I know about those 
acronyms.  Wow, 0.025 is a little big?  Elecraft recommends 0.031 or 
finer, and I thought I was doing good getting one size smaller.

I have some soldering experience, but nothing on this scale, and the 
last PCB I soldered was in nineteen seventy something when 1/16" solder 
was pretty fine and you didn't need a magnifying glass to read the part 
numbers.  Of course, my eyes were better back when the parts were 
bigger.  That doesn't seem quite right.

I've got the 20W dummy load kit; I'm going to assemble it first as a 
"warm up" before tackling the K2.

> Go slow, check each part against the reference designator, value,
> location on the board, and orientation at least twice.  You will install
> several parts and then solder them all.  I count connections on a piece
> of paper as I install, and then count each one as I solder it.  I didn't
> have any unsoldered connections.
>    

I like your idea of counting the connections and making to solder that 
many.  I'll do that.  I'm also going to double-check the part numbers as 
I install each part, and for those I can measure (R and C), meter 'em to 
make sure.

I've got a big incentive to make no goofs: My parts store is out of 
stock on the Soldapult tools.  All I've got is desoldering braid, and 
I'm no genius with that stuff.  The Soldapult works like a charm.  Or at 
least it did back when I last used one.  Trying it on a plated-through 
board would be a new experience.

Best Regards,
Wayne Conrad

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