On Saturday 30 December 2006 11:11, dave wrote:

> I am aware that one cannot make single errors in the assembly process - 
> if the wrong part is stuffed into a pair of holes then the correct part 
> must then be stuffed into the wrong pair, making for two errors rather 
> than one.

  This leads me to the first job on opening the box of parts.
Mistakes of that kind are most likely because some parts have been
misidentified, probably as a result of digging through an unsorted
pile of parts.
  I think there is an idea amongst some builders that doing a
complete inventory before getting out the soldering iron is time
taken from building.
  Every part in a K2 has to be identified for its position:
whether that is done rumaging through unsorted parts or retrieving
from a sorted inventory, the time taken to find the part is just
about the same.  It might take a little longer noting in the manual
just where the sorted part is, but building is much more enjoyable,
at least for me, when I can fetch a part when I need it knowing
exactly where it is.
  During the inventory, some parts can be identified by elimination
and subsequent recognition of the markings on it.

  I use a set of partitioned drawers.  During the inventory check,
I identify and store the parts in a partition of a drawer and note
in the manual the drawer number and the partition letter.
Many parts can be mixed in the same space, such as 10 uF electrolytic
capacitors and 220 pF capacitors. Certainly a 2N7000 in the same place
could not be confused with either of the capacitors.
  It takes surprisingly few drawers and partitions to sort completely
a K2's inventory so that retrieval is almost guaranteed to result
in the correct part.

  Check again when taking the part from its indexed place and
check that the location it is going to is its destination.
 Then pick up the soldering iron.

Ian, G4ICV, AB2GR, K2 #4962, N8LP LP-100 #278
--
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