On Thu, 2011-05-12 at 11:20 -0500, Jon Elson wrote:
> dave wrote:
> >
> > How serious is the problem of using the battery, i.e. what is the
> > expected life of the battery? Is the a real maintenance problem?
> > Of course, the next question is accessibility to replace the battery and
> > the cost. 
> >
> > How do Fanuc people deal with this in the field?
> >   
> Fanuc recommends replacing the 4 alkaline cells (I'm guessing AA size) 
> every year, while the machine is powered on.
> What has me worried is the battery only backs up the position count in a 
> memory chip, it doesn't power the encoder.  So, if the machine is bumped 
> while control power is off, the alignment would be wrong.  I'm not sure, 
> it may correct itself the next time it passes the index position, but 
> there would then be a discontinuity in position at that moment, likely 
> to cause a servo following error.
> 
> Also, they have this procedure for indexing the encoder any time the 
> power has been lost (swap motors, replace cables, etc.)  You release the 
> brakes (if any) and manually crank the machine to be close to the home 
> position, power the encoder on and then crank it past the home index 
> position.  This sets the revolution count to zero over your home position.
> If I could get this type of encoder to work with the way EMC2 does 
> homing, I'd feel a lot more comfortable with it.
> 
> A couple months ago I could have gotten a motor with the serial encoder 
> for under $100 on eBay, now it looks like they are all over several 
> hundred $, even the broken ones.  Well, I can keep this loaner for a while.
> 
> Jon
Yep! Ebay is unpredictable. Sometimes this is good; other times not.
 
What are you using for electronics to examine the encoder output?

I keep thinking about an encoder with that resolution directly on the
shaft of an indexer or even an A, B or C axis. Then again, maybe 10K
counts/rev is good enough, using my usual 2500 ppr Koyo encoders. 

On my machines the computer is powered by 120V  single phase and is
independent of the 3 phase used for spindle, servo drives, etc.
The computer is powered up all the time so any movement is tracked. 
Don't know if this is practical for everyone.

Dave 

> 
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