For anyone interested in trying this out, I have fixes / improvements in
this branch now:

https://github.com/robEllenberg/linuxcnc-mirror/tree/feature/spindle-sync-overhaul-2.7-rebase

   - Less intrusive warning messages if the spindle is too fast
   - Spindle RPM limit calculation should work properly now
   - Improved (again) algorithm for position tracking that should have even
   less acceleration ripple.

Best,
Rob

On Thu, Jan 26, 2017 at 3:10 AM John Morris <j...@zultron.com> wrote:

>
> On 01/23/2017 12:05 PM, John Kasunich wrote:
> > If you run a program with G33 moves in it and the spindle isn't
> > turning, the program will silently hang waiting for index.
>
> Additionally, a G33 move will wait for the spindle-at-speed pin.  (See
> below)
>
> > The run-time check sould of course use the actual spindle speed from
> > the encoder. If you don't have an encoder you can't do G33 anyway.
> >[...]
> >
> > On Mon, Jan 23, 2017, at 12:18 PM, Robert Ellenberg wrote:
> >> Is there an INI or HAL setting to tell LinuxCNC that the spindle
> >> ismanually controlled?
> >
> > Not that I'm aware of.
>
> Of course an INI setting could be added to specify whether the spindle
> is under LCNC control, but even without this, Rob's spindle-scaling
> scheme should still work.  If a fixed-speed spindle runs at 2000 RPM but
> axis constraints limit max spindle speed to 1000 RPM, the program should
> pause indefinitely waiting for the spindle-at-speed pin.
>
> This behavior could be puzzling:  the spindle is turning, but axes never
> move, why?  This might be addressed with a "spindle not coming to speed"
> warning following some timeout.
>
> If that makes sense, then here's one way to specify the checks:
>
> - Preview-time check:
>    - Input:  S value
>    - Applicability:  any machine
>      - Fixed-speed spindles:  operator must program S to benefit fm check
>    - Failure action:  raise warning
>
> - Run-time check:
>    - Input:  spindle encoder output
>    - Applicability:  any machine with spindle encoder
>      - No spindle encoder:  hang waiting for index; see next
>    - Failure action:  scale spindle speed
>      - After timeout on index/spindle-at-speed pins, raise warning
>
>         John
>
>
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