Rick:
I would assume that the main concern is damage to the protective paint layer 
which gets ripped open and may give access to moisture with potential for 
corrosion. That is, if you paint the bare steel without any protective coating. 
If you used zinc plating (or similar) in the first place, no question should 
arise, although damage to the plating due to the bite of the washers and 
possible damage to the plating due to slippage of the washer may keep the debate
going.. You are right in assuming that the toothed washer provides gas-tight 
contact (specify a minimum torque requirement before this can gets opened!) but 
in my opinion, damage to the paint would negate this over time.
The way I see it, the question boils down to money (as usual): are you willing 
to engage in a protracted argument "my expert vs. your expert", or would it be 
cheaper to not paint the areas of concern and provide some selective plating? 
Another cheap way would be to put some spray paint on the screws after 
everything has been tightened down, which may lead again to arguments as above.
Please let me know how this ends.
Bogdan M. Matoga
bogdan.mat...@fibre.com 

______________________________ Reply Separator _________________________________
Subject: Bonding of structures
Author:  Rick Busche <rbus...@es.com> at Internet
List-Post: emc-pstc@listserv.ieee.org
Date:    6/2/97 16:43


I have a projector assembly which is essentially a large metal 
structure (frame) with a metal projector platform which swivels for 
purposes of maintenance. The structure is painted steel, with pressed 
in bronze bushings at all motion points each of which have been 
measured at significantly less than 0.10 ohms. Arguably, there is no 
guarantee that these structures will remain bonded at these levels 
over time and bonding wires (braid, with crimped ring lugs) have been 
added across the pivot points. These wires are secured to the 
structure using a toothed washer and screw. The intent of the toothed 
washer is to bight through the paint to ensure conductivity.
My customer's safety officer (in Europe) is now insisting that the 
paint must be ground off to bare metal and coated with Zinc paint 
prior to affixing the lug to the structure. I am concerned that this 
is an excessive requirement. It has been my understanding that the 
toothed washer (and the screw for that matter) creates a gas tight 
connection which is acceptable for all bonding requirements.
I would be interested in hearing from the group regarding this bonding 
issue. I can find no standard or specification which disallows this 
biting washer or requires Zinc paint.
Any comments would be appreciated.
Rick Busche
rbus...@es.com
     
     
     
     

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