Hi Ted et al,

 

In the case of a Class I product with Y-caps present for EMI suppression (very
common) and with the loss of its earth connection (single fault), the
product’s metal chassis/enclosure would then become energized (Y caps become
a voltage divider to approx half of the AC mains voltage at normally earthed
metal surfaces). I have witnessed this fault in products and also in branch
circuits over the years and have experienced the result of this fault
first-hand more than once, and I can assure you that parts so energized are
quite objectionable to touch. If the exposed energized surfaces were not
touched under such conditions in normal use, the fault would indeed be
virtually undetectable, but the loss of ground fault would become very
detectable if these surfaces were touched, but may not be reported. However, a
loss of earth connection would not otherwise produce a degradation of product
function making the fault noticeable to the user, which is what I believe you
were referring to.

 

Comments?

 

Best regards,

 

Ron Pickard

RPQ Consulting

7372 West Luke Avenue

Glendale, AZ 85303

+623.512-3451 tel, +623.848-9033 fax

rpick...@rpqconsulting.com

www.rpqconsulting.com <http://www.rpqconsulting.com/> 

 


From: emc-p...@ieee.org [mailto:emc-p...@ieee.org] On Behalf Of
ted.eck...@apcc.com
Sent: Monday, March 17, 2008 7:37 AM
To: chris.dup...@elekta.com; emc-p...@ieee.org
Subject: Re: Protective Earthing Terminal Construction Requirements

 

Hello Chris,

 

The general rule is to test under single fault conditions.  However, the

loss of a ground connection is different from most other faults.  The

ground can be lost without any normal means of detection for the user.

Most other faults will trip a fuse or render the product at least partially

inoperable.  When the ground wire is lost, the product will likely continue

to be used as if there were no fault at all.  The loss of the ground

connection  is treated differently because it is virtually undetectable

under normal conditions of use.  I agree that a single fault has occurred,

but the user doesn't know it.  The product could be used for years in this

state until there is a second fault which could then energize the chassis

can cause injury.  The product is used as if no fault has occurred, so I

would treat the next fault that happens as a single fault.

 

Ted Eckert

American Power Conversion/MGE

http://www.apc.com/

 

The items contained in this e-mail reflect the personal opinions of the

writer and are only provided for the assistance of the reader. The writer

is not speaking in an official capacity for APC-MGE or Schneider Electric.

The speaker does not represent APC-MGE's or Schneider Electric's official

position on any matter.

 

 

                                                                           

             Chris.Dupres@elek                                             

             ta.com                                                        

                                                                        To 

             03/17/2008 09:06          ted.eck...@apcc.com                 

             AM                                                         cc 

                                       emc-p...@ieee.org                   

                                                                   Subject 

                                       Re: Protective Earthing Terminal    

                                       Construction Requirements           

                                                                           

                                                                           

                                                                           

                                                                           

                                                                           

                                                                           

 

 

 

 

Ted Ekert said:

 

<If a ground connection fails, there will be no indication of a problem to

the user.  The product will likely continue to operate perfectly normally.

A second failure, such as a loose line wire, could lead to the sudden and

unexpected energizing of exposed metal.  The product has now become

hazardous without warning.>

 

This makes sense of course, but (going off track a little bit) this implies

that the equipment has TWO faults, and the premise at the moment seems to

be  'Safety under SINGLE FAULT conditions'.

 

I guess I'm asking for opinions, in view of the latest standards leaning or

Risk Analysis etc., (e.g. IEC 60601-1 Rev 3) is..  "How many stacked risks

should we take into account?" when defining 'Risk'.

 

I mean, it's perfectly feasible to lose a ground connection on a case (1

fault), and for a live wire to come loose and touch the case (2 fault).  Do

we have to take ALL scenario's like that into account?  In other words,

ensure the design is safe under double, or even triple fault conditions?

 

I'm reminded of a mains plug on a piece of UK equipment, where the lead was

tugged, the Earth wire pulled out and ended up on the Live wire.   Of

course the whole case became live.This was found because a secretary felt a

'tingle' when she touched the case.  I guess her plastic high heels saved

her that time.  One event, but two faults.

 

So how many levels of fault should we take into account in order to fulfil

the Risk Analysis requirements?

 

Regards,

 

Chris.

 

Chris Duprés

Compliance Engineer

Elekta Limited

Linac House

Fleming Way

Crawley

West Sussex

RH10 9RR

 

www.elekta.com

tel:  +44 (0) 1293 654311

fax:  +44 (0) 1293 654260

 

 

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