Nevr-dull (http://www.nevrdull.com/index.html) and paper towels or rags.  Works 
great and is not as dangerous as some other solutions and requires less elbow 
grease.

-Doug

 

 

From: emc-p...@ieee.org [mailto:emc-p...@ieee.org] On Behalf Of Bill Owsley
Sent: Tuesday, February 15, 2011 10:13 AM
To: EMC-PSTC@LISTSERV.IEEE.ORG; GaryMcInturff
Subject: Re: Cleaning of EMC mating surfaces - suggestions

 

For a solvent, I've used the automotive spray brake cleaner.  It's alcohol 
based, with some other stuff in it.  And one of those 'scotch brite' like 
scrubs can help remove and stubborn material without doing to much damage to 
the surface.

 

The little lacy interface thingy is supposed to better than half hard metal and 
stainless too. Springy, with a capital S.  Another cheep substitute and/or 
manufacturing fail.

For your one time solution, take the card bracket, the "L" shaped one that gets 
fitted in, off the card, or at least loosen the screws. Then with your fingers, 
in a fashion that spreads the pressure across the surface of the bracket, 
GENTLY bow the center outwards a small amount.  When re-assembled and fitted 
back in, that bow will work as a spring, sealing to a larger degree, that gaps 
that were open.  Be sure the bottom tab catches in the little socket meant for 
it.

You can also find the lacy things online from those stores that supply parts to 
build computers.  But I suspect the quality is dead soft metal, not the spring 
originally specified.

 

Once we specified beryllium copper spring fingers. The price per inch was 
something like $0.35 but manufacturing fournd a source at $0.07 per inch.  That 
was in the first build, which got EMC tested.  Fail!  I think copper tape had 
more spring than those fingers did.

Big re-work.

 

 

 

Attitude is Mind over Matter. 

 

If you don't Mind, it doesn't Matter...

 

This email has been displayed using 100% recycled electrons and 100% pure 
virgin photons.



--- On Tue, 2/15/11, McInturff, Gary <gary.mcintu...@esterline.com> wrote:


From: McInturff, Gary <gary.mcintu...@esterline.com>
Subject: Cleaning of EMC mating surfaces - suggestions
To: "EMC-PSTC@LISTSERV.IEEE.ORG" <EMC-PSTC@LISTSERV.IEEE.ORG>
List-Post: emc-pstc@listserv.ieee.org
Date: Tuesday, February 15, 2011, 10:47 AM

I need to clean some metallic mating surfaces and since I have to use this same 
equipment in the future, I don’t want to just lightly sand the surfaces if I 
can help it. I suppose like gold contact I might be able to use the old eraser 
trick but I would like to chemically clean the surfaces to remove any coating 
contamination or oxidation without taking off the coating or the underlying 
metal plating – any body got a favorite cleaner?

 

 

I have a support PC made by one of the biggie manufacturers that I desperately 
need to meet class B emissions because it is the only one I have to drive the 
test item. Unfortunately it has what I’m sure the Mechanical Engineer thinks is 
a robust solution for the I/O panel for user added cards. From a brand new one 
time user perspective it is pretty slick, no tools need, just snap a couple of 
plastic fulcrums to different position to remove or add a card. The card face 
mates into a very delicate little lace interface of punched tin plated “?” 
gasket that conforms at several points along the I/O card face panel and the 
inside of the computer housing. The fit happens exactly once as far as I can 
tell. It mostly crushes and distorts and just leaves a cap running between the 
I/O card faceplate and the computer chassis.

 

I’ll give them style points – but I’m going to whack somebody over the head for 
the execution.

 

(I think I hear a whaaaa-mbulance in the distance) 

 

Gary McInturff

 

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