When a fuse's interrupting (breaking) capacity is too low for an
application and the fuse opening interrupts current in a manner that
causes the glass to crack or break, the temperature gradient across the
glass and the internal pressure created by the plasma when the fusible
element vaporized can and will push some of the vaporized metal out of the
confines of the glass and contaminate the surrounding area.  Sometimes the
deposited metal is not readily visible and even if visible does not always
clean up easily or well.  The Creepage Distances may be compromised.
Depending on the overall design, this can cause increases in touch current
(leakage current) and otherwise increase the risk of electric shock with
continued product use.

Replacement of the fuse can become more frequently necessary due to the
contamination allowing unintentional current flow to keep the product
operating.  If each successive fuse replacement uses the same fuse, more
of the same may result.  If the product isn't returned for replacement or
discarded, the fuse might eventually be replaced with a larger rated fuse
with possible further degradation of safety.


Peter Tarver


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