Dear Rich,

Thank you. So in reality no way to avoid abnormal testing, since on transformer 
we always measure >42,4Vpk.

Best regards,
Bostjan




From: Richard Nute [mailto:ri...@ieee.org]
Sent: Thursday, January 15, 2015 1:52 AM
To: Boštjan Glavič; EMC-PSTC@LISTSERV.IEEE.ORG
Subject: RE: [PSES] safety distances in DC/DC



Dear Boštjan:



a)      If internal distances input to output comply with functional insulation 
only, fault condition tests need to be performed on functional insulation 
(including transformer) in order to be sure that output remains SELV. In 
addition, transformer needs to pass electric strength test for basic insulation

If the results of the fault test are that the output remains SELV, then basic 
insulation is not required.  The test proves that the failure of the functional 
insulation does not result in a non-SELV output.

If the results of the fault test are that the output exceeds SELV, then the 
insulation (between the 88 volts peak circuit and output) must be comprised of 
BOTH basic and supplementary insulation.  IEC 60950-1 does not contemplate a 
SELV-to-SELV dc-dc converter that generates greater than SELV in the converter 
circuits and impressed on the isolation transformer and isolation insulation.  
That said, the dielectric strength test voltage (for 88 volts peak primary to 
the secondary) would be taken from Table 5, Part 2.  Vb, for double or 
reinforced insulation, would be 1257 volts rms!


a)      If internal distances input to output comply with basic insulation, 
there is no need for fault condition tests.

No.  The insulation from the 88 volts peak circuits to the secondary (output) 
must have double or reinforced insulation.  Clearances are specified in Table 
2M, and would be 1.4 mm for reinforced insulation.

Creepage distances are related to the r.m.s. voltage of the primary, 2.10.2.2.  
 The r.m.s. of 88 volts peak is 62.2 or less, depending on waveshape.  Creepage 
distances are specfied in Table 2N and would be 0.1 or 0.16 depending on 
material.   But, a creepage (physically) cannot be less than a clearance, so 
the clearance requirement of 1.4 mm applies.

Note that some authorities would require isolation of the input from the 88 
volts peak circuits.  A fault test will prove that this cannot happen and that 
only functional insulation is required.  (The law of conservation of energy.)


a)      Since measured working voltage 88Vpk is above TNV-2 limit it is 
considered as hazardous secondary voltage and  we need reinforced insulation in 
order to avoid fault condition tests.

Yes.  But, if fault tests prove that the output remains SELV, then there is no 
requirement for reinforced insulation.


Good luck, and best regards,
Rich




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