The rationale was that the points of the star washer created the conductive 
grounding path. Since the points were fairly small, and the ground fault 
current was high, a fault current would be forced to flow across those tiny 
point-contacts. This had the danger of causing the points to melt or arc.

 

The heat-sinking of the rest of the assembly will prevent overheating.  

 

Many years ago, I tested a #18 power cord wire, cutting each strand one at a 
time and then testing the impedance at 25 amps.  At 3 strands, the wire failed.

 

The heat-sinking provided by the cut strands kept the remaining strands from 
overheating.  

 

Conventional wisdom not backed up by testing.  

 

Best regards,

Rich

 

 

 


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