Hi Gene,

The Renishaw-type probe is explained fairly clearly over here: 
http://www.indoor.flyer.co.uk/probe.htm . The idea is to have three 
conductive rods, spaced 120 degrees apart, lie on six balls, so you have 
a proper kinematic seating. Each rod closes the contact between two of 
these balls and lifting the rod breaks the contact. Three of these 
balls/rod combinations are wired in series, so breaking contact with 
just one ball breaks the entire loop. Major advantage of this setup is 
the ability to use it in any direction, as tilting the probe will break 
the loop, too. Precision is a bit hard to state, but with a VERY 
makeshift version (three thick copper wires for rods, each resting on 
two sharply bent copper wires for balls - makes sort of a torus-shape, 
bit hard to explain. Look at the bottom of 
http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?SandBox to see what I mean), 
I was able to get a repeatability of approx. 0.001" in the horizontal 
plane and 0.00008" (!) in the vertical direction. Using proper materials 
(ball bearings and hardened steel rods), I'm positive you can even get 
the horizontal plane within the micron range (~0.00004"), so this should 
suffice for most purposes.

Of course, you could also use just a "simple" plunge arrangement, with a 
probe sliding up and down. However, you should probably ALWAYS use a 
normally closed switch config. That way, you can use a rigid switch for 
higher accuracy, while still giving the probe room to "give way" when 
the machine decelerates.

Good luck in trying any of this stuff out.

Marc.

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