air ir s bad dielectric, it forces you to get much closer to the work before the disharge occurs use a 'parrafinic' like kerosene.
connect your air to a 'paint pot' full of kerosene and get a brass tube you now have high pressure flush rig up a holder to chick up one end and a hole in it to connect the tube at the other drill a cross hole to admit the pressureized fuild connect the power to the tool with a jumper clip (i doubt youre' achieving much current, so little heat ) work submerged, like 1" submerged `( dam or tank ) whatever cap you use it is best to have a longish (several mS ) non sparking time since you use a cap ( not a n osccillator ) you dont have independant on/off so use what you have aim for consistancy not speed the speed you get with a consistant cut is the best speed screwing with it for several days suggests you dont have any consistancy commercial edm hole drill rotate fast to make the end wear even, else you get pointy and pointy is a hot spot and a hot spot slows you down commercial units use thru flush at > 800psi head the end flow is low, but the swarf build up requires it ( lotsa flow) if you dont get the swarf out, you're cutting swarf use a spit shield because this can splatter a lot alumatap is good smells nice but is darn expensive kerosene is cheap both are highly flammable, so submerge ( removes air, reduces fire potential until the fluid is hot enuf to ignite... np for you) capacitor discharge ( and lcr types ) are so old i have no data on them old AGie STM STDM VF generators had such, but that was 1960 if you could guess from this rough idea from a transistorized system...... discharge time of 32uS longer just heats soft tool too much, cause more wear not more removal off time >400uS this is chip clearance edm is like a bandsaw, on=tooth off=chip clearance average discharge voltage 50V you'll have to sand back further than the pros supply voltage near 100V= the discharge will be near 30V= (seen on scope), you need higher to 'start' the spark with a single supply, use a higher open/noload voltage and 'lower your expectations' ;) tomp ------------------------------------------------------------------------- This SF.net email is sponsored by: Splunk Inc. Still grepping through log files to find problems? Stop. Now Search log events and configuration files using AJAX and a browser. Download your FREE copy of Splunk now >> http://get.splunk.com/ _______________________________________________ Emc-users mailing list Emc-users@lists.sourceforge.net https://lists.sourceforge.net/lists/listinfo/emc-users