Andy Ibbotson wrote:
> Ray,
> Looks like it maybe associated with the PC.  My opto isolator card logic
> chips on the PC side are powered from one of the PC PSU output
> connectors.  I've had a DVM attached to this supply and it appears to
> "grey" out every now and again effectively removing steps.  This seems
> very strange as the PC continues to work fine indicating that the PC 5V
> supply must be ok.
> 
> I initially thought that the loss of iso card power just a poor
> connection in the indicator LED lead but apparently not.  Maybe I need
> to draw more current from the PC PSU? Or tap off from a supply to a hard
> disk?
These Molex-type connectors are pretty awful, and if you have 
connected and disconnected the power connector a bunch of times 
while getting set up, it may not be making good contact any 
more.  It may be possible to VERY gently squeeze the female 
contact to grip the pin better.  Possibly more current draw 
would keep the connection solid, but then you have something 
getting hot.  Fixing the connector would be the best choice. 
Also, check the soldering of the connector on the opto board, 
and the crimping of the wires in the PSU cable.

Jon

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