John Kasunich wrote:
> Even better, if you can get some, is a braid that can be expanded enough 
> to run the three motor leads through it, then stretched lengthwise so it 
> snugs down around the motor wires.  Again, connect one end directly to 
> the motor frame, and the other directly to the VFD ground.
> 
> The idea here is to have the return path for stray currents as close as 
> possible to the outgoing path.

There are cables produced just for this purpose with a braid and outer plastic 
sheath.
You can also get them with 2 wires extra for temperature sensor if the motor 
have such.

It will contain noise carried by the cables provided it is connected to a good 
ground at least at both 
ends. Additional grounding along the path improves efficiency. Ground by using 
clamps around the 
braid and against the ground rail. Pigtails act as inductors and render it less 
efficient at higher 
frequencies. And of course a spiral conductor around the leads is just a 
mechanical protection. It is 
a coil, and thus not effective at AC which is what worries us here.

Any ground cable that might carry noise (current spikes) should have as large 
surface as possible. 
That means many thin strands. The grounding strap from engine to chassis of 
modern car is a 
good example. Welding cable is also fine. It should go in a straight line, 
never coil it up. Use 
mentioned straps to ground your cabinets to the machine frame and each other. 
Use the grounding 
bolts built into the cabinet for this purpose, or if there is none, make sure 
there is no paint or 
corrosion hindering a good connection when you install it yourself. Don't 
forget to ground the 
cabinet door using 1 or 2 straps.

Also make sure your machine have a good connection to the grounding system of 
your building. If 
you run sensor cables or data cables to the machine cabinet, those should also 
be shielded and 
connected at both ends, and the device at the other end must be considered just 
another machine 
cabinet (grounding). This last point is less strict if using galvanic 
isolations, and no worry if using 
plastic/glass fibre.

Then with the appropriate filters installed, you should be able to run your 
machine while your wife 
watches the football game. ;-)

Einar


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