On Friday 14 December 2007, Drew Rogge wrote:
>I've been using TurboCNC off an on for a few years now and
>last night I ran into a problem with my gecko servo driver
>faulting out. I think the problem is that I was running a
>low feedrate, 2.25 IPM, and have a lot of backlash comp-
>ensation, .005", configured. I'm pretty sure that the
>drive was faulting when the X axis switched feed directions
>and TCNC would issue a bunch of pulses to take out the back-
>lash. I seem to recall that TCNC doesn't use any kind of an
>acceleration curve or anything for these moves.
>
>So any way, do people feel that EMC2 does a good job of
>dealing with large amounts of backlash? Has anyone had a
>problem with drives faulting during backlash comp?
>
>Thanks,
>Drew

I'm not a coder, just a user so I could be wrong here.

I believe emc now uses the MAXACCEL & MAXVEL (I think that's the correct 
names) variables to profile the backlash moves since version 2.0.0 I believe, 
and I have used backlash settings up to 17 thou in my Z axis settings without 
a problem other than the head still rocks and a curve cut that involves a 
direction reversal of the Z at the top of the curve still leaves a visible 
artifact in the finish.  I've since rebuilt my Z drive from scratch and now 
use about 2 thou of backlash comp.  The drive is now in front of the post and 
much much stiffer.

IMO EMC is doing a great job of handling that now.  I recently cut some 
pockets for ball bearings that took some tweeking of the x & y backlash 
settings I had previously guessed at from watching a dial indicator, and by 
the time I reached the finished size of the pocket, the error from a perfect 
circle was not detectable by my cheap dial indicators, one mechanical, one 
digital.  Driving the bearings in and back out to polish the high spots 
generally showed a pretty random contact pattern, and my new z axis drive is 
happy, that's where the bearing pockets were going to be used.

Yeah I know, a micromill is a sows ear, but its what I could afford at the 
time.  It doesn't much resemble the catalog picture now. :)

-- 
Cheers, Gene
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Please help keep the world clean: others may wish to use it.

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