Has anyone tried cutting gears with something similar to this
arrangement? 

http://www.wallacecompany.com/machine_shop/Gear_Cutter-1b.png

I was thinking a slot saw (gray disk) could be used, centered on the
gear shaft(violet). The gear tooth form could be followed with Y while
rotating the gear (bronze color) and incrementing X on each gear
rotation until the width of the gear is complete. Or successive passes
in X and incrementing Y and A could make a complete tooth so that one
gear rotation would complete the gear. Slot saws aren't very stiff and
don't side cut, so some other cutter would be needed. Part of my
thinking is that I would like to avoid special cutters like those needed
for normal gear cutting.

-- 
Kirk Wallace (California, USA
http://www.wallacecompany.com/machine_shop/ 
Hardinge HNC/EMC CNC lathe,
Bridgeport mill conversion, doing XY now,
Zubal lathe conversion pending
Craftsman AA 109 restoration
Shizuoka ST-N/EMC CNC)


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