Raymond,

as you will understand from the other positive mails it is definitely 
worth the effort.
Almost any stepper driver/motor combination is possible. I am using an 
old Compaq PC, slower than 1 GHz and 512 (or 1 GB - I forgot) MB  of 
memory.
I am using stepper drivers with optical isolation on the inputs (using 
opto couplers) and the 5V to drive the opto couplers I get from a USB 
port using a cable that I cut in half (the red wire is the 5V line) and 
the signals come from the printer port (data lines).
The live CD contains a setup environment that can install Linux, 
including all applications needed, in just a few clicks and there is a 
configuration program (stepconf) to do the basic configuration of your 
setup.

If it is just for 'fun and learning' anything is possible from the 
machine side. I have plotter from Fisher Technik (this used to be the 
popular technical build-toy 'in my days') but this will of course be no 
comparison against a professional built model with linear guide rails 
and ball screw.

This is just the start. Tuning the motors to their maximum speed and 
acceleration is not an easy task to do, including limit sensors and a 
homing sensor does require some reading and testing before you'll have 
it working to your likings and if you want to compensate any back lash 
in your system you need to consult the manual or the wiki.

The manual is a real good thing to read. It contains a lot of 
information about different hardware setups that you may just skip when 
installing EMC for the first time (but maybe it is worthwhile reading at 
a later stage to get an idea of the possibilities).
To give you an idea: I spent about 8 weeks of designing and drawing in 
the evening hours (including selection of all the parts, motors, 
drivers, linear guide rails, ball screws etc). After a few days of 
building and a few hours of installing and configuring EMC this 
(http://www.youtube.com/watch?v=iRhcYF9Vfbk) was my first test.
Now, a year later, the system still runs with almost the same setup. I 
tweaked the timing of the stepper motors a bit, added a real T-grove 
table and a 4th axis but that's about it.

Meanwhile I connected the system to my local network (with internet 
gateway) making sure the system stays up-to-date using the automatic 
updates and I've added a samba share which was just a matter of running 
an install program for samba that is already included in the EMC 
distribution - something I though could be complex but after reading a 
bit in "A Practical Guide to Ubuntu Linux" by Mark G. Sobell this was 
again one of those 5 minute jobs.

In general: the more complex your setup gets, the more complex it is to 
find the correct information but following this mailing list and 
browsing the wiki reveals a lot of information. But if you know a bit 
about machine design and a bit about Linux then a machine based on 
stepper motors is easy to get started with and see some results quickly.
Running you machine and figuring out what kind of cutters, spindle 
speed, feed rate etc. to use is the big challenge (but that's true for 
every CNC stystem).
 
Have fun and watch your fingers ;-)

Rob


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