Sebastian, Alex, Eric, Jon,

(did I forget anyone who responded, then I'm sorry)

Thanks for all the tips.
As Sebastian suggested I will definitely do a system analysis before 
spending money but spending 200 USD on a 10,000 EUR machine is not that 
high an investment. I will not opt for the 7i43 on the parallel port, I 
was looking at th 5i20 just to get rid of the parport which is not on 
all my mother boards. The question then is if PCI is the proper choice 
(will there also be a PCI express version of the card?).

I will also re-read the manual, but I thought the section quoted by Eric 
was only true for exact path or stop mode. The use of G64 Pxxx should 
prevent a full de-accelerate / accelerate cycle between two vectors - 
but I do vaguely remember that I also read [on this list] that EMC only 
looks ahead one vector at a time.
So testing on a sim configuration seems a good thing to do and with 
motherboards / memory sizes and PC configurations this is something that 
I can do with the 10,000 G1 segments that Jon used.

The machine will be used for prototyping / small series production. 
Speed is kind of important, amongst others I am milling large wooden 
molds that are used to create two carbon fiber parts. One mold has a 
calculated milling time (retrieved from both my G-code generator and the 
file -> properties from Axis) of 3-5 days but with current performance 
of my setup this seems to be more in the range of 2-4 weeks of real 
milling time (estimated from running a small section of the program that 
should take 1 hour).
This is for an insane hobby project but the machine also has to be put 
to commercial use.

Thanks for all the hints, these will keep me busy for another few weeks 
or so before making final decisions.

Regards,

    Rob


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