Some of the operations that are "within" the Centroid controller are things
like a circle drilling program, circle milling program, pocket milling
program, face milling program, letter/number engraving. All called up on a
single one line of code. It will also do some simple macros as well.

And yes, the quill is fed off the rack, but the only backlash issue I have
ever had has been error on the side of not deep enough. However the natural
tendency for the end mill to want to pull deeper into the part seems to
balance things out very well. The only real challenge is running a 3-D
program with a ball end mill. It must be sharp and if not, you will know it
right away. It just bounces off the piece.

Squareness has never been an issue. I was amazed to find the head swept in
less than .0005. And even if the head is ever out, it's just a matter of
four very large bolt which hold the column to the base. Just shim to adjust.
Simple. When I checked the X and Y for squareness, I cut a square block and
then check the squareness of the product with a solid square. Ultra
precision is not needed in steam locomotive manufacturing. Average
tolerances is +/-.003

I like the round column because it allows me to swing out and machine on
things outside the surface of the table.

As for the electronics, the large diameter red and black wires carry 40V to
power the steppers. The small red and black wires carry 12V for the front
panel buttons and switches.  There are three axis drive cards. The backs of
the drive cards just has 8 power transistors mounted to the heat sink which
also serves as a way to mount the cards in the main box.

Andy, the 26 pin header pin out sheet is wrong. the Centroid guy saw a
picture I took and told me I had a different board than what he initially
thought should have been in this unit.
Let me see if I can take a picture of the pin out schematic and post it on
my blog. www.212steam.blogspot.com

Kirk,
(snip) *The top two board pictures look like a dual power supply with PWM
voltage or current control(?). The SG3526's are listed as REGULATING
PULSE WIDTH MODULATOR. These seem to control the nearby power FET's
which push-pull the large inductors just above the FET's, creating a
higher voltage AC. The AC is then converted to DC by the diode array,
just above the inductors. At the top, are capacitors that smooth out any
ripple that the diodes pass on. My guess is that the red and black wires
at the bottom go to a power transformer? The upper red and black wires
go to the motor drivers?*
*The next board down looks like the CPU/logic board which won't be
needed.*
*The next board labeled INPUTG on the upper right corner, I'm guessing is
for digital input from limit and home switches? There are four power
switches that may control relays or solenoids.*
*The last board looks like the, or an, axis motor driver. How many of
these do you have? I bet those red and black wires come from the first
board. The screw terminals on the middle left edge go to the motor or
motors? It looks like there is a microprocessor on this board, so there
may be a proprietary motion command input from the CPU/logic board which
the microprocessor turns into step pulses that goes to the power side of
the board on the left, but then how does your .pdf file fit in? It would
take more employing the little gray cells to figure this out. I may
concede to Jon and recommend using the Gecko's*
**
Uhhh....yea....if you say so....???  (8-|) <-blank"deer in the headlights"
look
That would be my typical answer when we talk about something over my
head...and as much as I really do appreciate your imput....that was over my
head.
Sorry...

I was able to get a couple pics of the pin out header so they will be on my
blog in just a couple of minutes.

thanks again guys, I really do admire your knowledge with this stuff.
( more than willing to trade some steam engine and machining know how
on *neruon
card* for some knowledge on this stuff on *neuron card.*

Martin
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