Jon Elson wrote:
> I include an all-electronic version of this in all my controller boards,
> and users can add external safety controls as they deem necessary.
> A latching relay is basically what you are looking for, it would then
> need a separate reset button.  The problem with making it mechanical
> through the red button is that someone intentionally or accidentally
> jamming the button could prevent the E-stop action from happening.

Same here ... The breakout board has both estop and reset, AND requires charge 
pump from the computer, AND uses 5V from the computer which can be used to 
provide an opening action estop in addition to the closing one. If computer 
power is lost then you have to 'reset' the enable signal before any output can 
be activated.

In my own case I simply have power switches for the mains outputs, with over 
rated solid state relays to provide computer control. These should probably go 
through an additional contactor as well as the electronic interlocking ;)

I am told so should the power to the stepper drivers, but if they are designed 
to switch OFF when the control signals are killed, then trying to rapidly kill 
power on the stepper motor PSU should not be necessary? I don't see the logic 
on 
stepper motor drivers that REQUIRE a signal to disable them? From a safety 
point 
of view you should need to ENABLE them to make them work? But the debate here 
seems to be is it better to lock the movement, or unlock it, and that depends 
on 
the mechanical arrangements that the motors are driving? Not that one should be 
relying on any actuator to hold something safely! Nothing should move under 
it's 
own weight when power is killed? But equally it may be necessary to USE the 
motors to move something out of the way after an emergency. Many of us work 
alone, so safety circuits ALSO have to be practical - not that anybody works 
without safety guards nowadays :)

Having had a couple of close saves with the spindle starting up when it should 
have been locked out. I keep the separate power controls! You need to be able 
to 
move the machine - perhaps with a dial gauge in the spindle - so a single 
interlock is not enough.

-- 
Lester Caine - G8HFL
-----------------------------
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L.S.Caine Electronic Services - http://lsces.co.uk
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Firebird - http://www.firebirdsql.org/index.php

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