Hi Kirk:

Thanks for ur interest in my project.

The reason that I am having to do something about my steppers is that my 
machine started off life as a toy, mini desktop.

I changed things and up graded the size of the whole machine so I could do 
real work with it.

The steppers I have are Bipolar, 1.8 amp. @ 30V.

The controller is from stepmaster. It can only handle 2.8 amps @ 30 volts, and 
I can't find any tuning info at all, on this drive, except for the manual I 
got with it when I bought it off e-bay.

Yes ball screws would be a great asset, but cost would be about $130 per axis, 
as far as I can tell.

All axis and screws turn freely. Yes, the weight of the  spindle head could be 
compensated for, but the small ampridge of the controller ends up being the 
weak link when considering up grading the steppers to proper size.

What would be the minimum that I would need from Mesa, as far as boards, to 
start building toward a 4 axis system with the least expense? They have so 
much that they offer, it becomes confusing.

One thing I don't understand; For a servo system, I need a servo amp, with a 
PWM card, because EMC doesn't generate the PWM signal fast enough nor can read 
the encoders fast enough, to keep up with the movement of the axis. So then, 
how does EMC control the process taking place? And if that's true, why would 
the step and direction board be a less advantage than the Mesa amp? Doesn't 
both boards take control of the operation using their own, separate, PID 
control?

Thanks, Bill









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